Orbital cutting apparatus capable of freely and selectively controlling plurality of cutting tools within rotating body by using rotational speed ratio
Disclosed is an orbital cutting apparatus that is capable of freely and selectively controlling forward and backward movement of a plurality of cutting tools, allowing the cutting tools to move forward and backward and to move in an axial direction of a material to be cut so as to enable processing of various shapes as well as cutting and chamfering, and is capable of simultaneously carrying out cutting and chamfering operations for a pipe material or a heavy pipe having a thickness of dozens of mm or more.
1. An orbital cutting apparatus that is capable of freely and selectively controlling a plurality of cutting tools within a rotary body using a rotational speed ratio, the orbital cutting apparatus comprising:
a spindle rotating unit coupled to any one surface of a main body so as to rotate (C axis);
a plurality of tool units coupled to reciprocate (X axis) toward a center of the spindle rotating unit on a front surface of the spindle rotating unit so as to cut a clamped material in an orbital manner;
a relative movement unit coupled to the main body to be rotatable in synchronization with the spindle rotating unit, and configured to transmit a rotational power from the relative movement unit to the plurality of tool units so as to cause the plurality of tool units to reciprocate;
each tool unit of the plurality of tool units includes a connection gear formed at an end of a driving shaft so as to be selectively engaged with the relative movement unit so as to receive the rotational power of the relative movement unit;
an operation unit configured to cause one of the connection gears to be engaged with or be disengaged from the relative movement unit; and
a control unit configured to control movements of the spindle rotating unit and the relative movement unit,
wherein each of the connection gears are engaged with or disengaged from the relative movement unit as a result of being reciprocated on the end of the respective driving shaft by the operation unit so as to activate or deactivate a tool.
2. The orbital cutting apparatus of claim 1 , wherein each connection gear is configured to repeatedly go in and out by a pusher of the operation unit such that each connection gear is engaged by a first push of the pusher and disengaged by a second push of the pusher, or vice versa.
3. The orbital cutting apparatus of claim 1 , wherein the plurality of tool units receive the rotational power of the relative movement unit through the driving shafts so as to convert a rotational movement into a vertical reciprocating movement.
4. The orbital cutting apparatus of claim 1 , wherein the main body is configured to reciprocate in the longitudinal direction (Z axis) of the material by the control unit.
5. The orbital cutting apparatus of claim 1 , wherein the main body is configured to move up or down depending on a caliber of the material.
6. The orbital cutting apparatus of claim 1 , wherein the control unit includes a Human Machine Interface (HMI) touch screen configured to input or output of movement and processing conditions of components.
7. The orbital cutting apparatus of claim 1 , further comprising: a tool sensor configured to detect the positions of the plurality of cutting tools so as to present a reference point of a movement in an X-axis direction.
8. The orbital cutting apparatus of claim 1 , further comprising:
a clamping unit installed on each side or any one side of the main body so as to fix the material,
wherein the clamping unit rotates a clamping wheel using at least one driver, and moves to be retracted or expanded such that a plurality of jaws tighten the material by a rotation of the clamping wheel, and the clamping wheel or the driver is provided with a scale configured to feedback a movement to the control unit so as to precisely control the movement of the clamping unit.
9. The orbital cutting apparatus of claim 1 , wherein driving units of the spindle rotating unit and the relative movement unit mutually monitor respective loads of one another so as to enhance precision in synchronization.