IP Library › Granted Patent US 10,170,238
Granted Patent B2
US 10,170,238 · App. 13/609,878 · Granted Jan 1, 2019

Hand tool device having at least one charging coil

Inventors: Marcin Rejman (Waiblingen, DE); Guenter Lohr (Leinfelden-Echterdingen, DE); Juergen Mack (Goeppingen, DE); Friederike Dietzel (Stuttgart, DE); Volker Amann (Balingen, DE)
Assignee: ROBERT BOSCH GMBH
H01F38/14H01F27/245H01F27/26H01F27/263H01F27/30H01F27/306H02J5/005H02J7/025H02J50/10H02J50/40
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Quick Facts
Patent No.
US 10,170,238
App. No.
13/609,878
Granted
Jan 1, 2019
Kind
B2
Abstract

A hand tool device having at least one charging coil, which includes at least one coil core which is at least partially made of a ceramic material and which is provided for transmitting energy. The coil core may be configured as a composite component.

Claims (59)

1. A hand tool device, comprising:

at least one charging coil for inductive charging which includes at least one coil core which is at least partially made of a ceramic material and which is provided for transmitting energy, and at least one wound electrical conductor;

wherein the coil core is configured as a composite component, has at least two magnetic field bundling elements including an upper part bundling element and a lower part bundling element which are made of a ceramic material, and are at least partially formed by a film which glues the upper part bundling element and the lower part bundling element, wherein the upper part bundling element has a diameter that is three times a diameter of the lower part bundling element,

wherein the film is attached to an upper side of the at least one magnetic field bundling element, and the at least one wound electrical conductor is arranged on a lower side of the at least one magnetic field bundling element, wherein the upper side is facing away from the at least one magnetic field bundling element in a first direction and the lower side is facing away from the at least one magnetic field bundling element in a second direction, wherein the first direction is opposite to the second direction,

wherein the entire at least one magnetic field bundling element is surrounded by the film,

wherein the coil core has a toroid shape,

wherein the magnetic field bundling element has a toroid shape,

wherein the magnetic field bundling element surrounds the wound electrical conductor only on an upper side and an inner side,

wherein the coil core is at least partially made of a soft elastic material,

wherein the coil core is made of at least one sintered powder or pellets.

2. The hand tool device of claim 1 , wherein the film forms at least one part of a surface of the coil core.

3. The hand tool device of claim 1 , wherein the wound electrical conductor is configured as a disk.

4. The hand tool device of claim 1 , wherein the wound electrical conductor is ring-shaped.

5. The hand tool device of claim 1 , wherein the thickness of the film is a maximum of 1 mm.

6. The hand tool device of claim 1 , wherein the wound electrical conductor is coiled onto a coil carrier.

7. The hand tool device of claim 6 , wherein the coil carrier surrounds the wound electrical conductor on an upper side, a lower side and an inner side.

8. The hand tool device of claim 1 , wherein the magnetic field bundling element is configured as a disk.

9. The hand tool device of claim 8 , wherein the magnetic field bundling element is configured as an annular disk.

10. A hand tool battery, comprising:

at least one charging coil for inductive charging which includes at least one coil core which is at least partially made of a ceramic material and which is provided for transmitting energy, and at least one wound electrical conductor; wherein the coil core is configured as a composite component, has at least two magnetic field bundling elements including an upper part bundling element and a lower part bundling element which are made of a ceramic material, and are at least partially formed by a film which glues the upper part bundling element and the lower part bundling element, wherein the upper part bundling element has a diameter that is three times a diameter of the lower part bundling element,

wherein the film is attached to an upper side of the at least one magnetic field bundling element, and the at least one wound electrical conductor is arranged on a lower side of the at least one magnetic field bundling element, wherein the upper side is facing away from the at least one magnetic field bundling element in a first direction and the lower side is facing away from the at least one magnetic field bundling element in a second direction, wherein the first direction is opposite to the second direction,

wherein the thickness of the film is a maximum of 1 mm,

wherein the entire at least one magnetic field bundling element is surrounded by the film,

wherein the coil core has a toroid shape,

wherein the magnetic field bundling element has a toroid shape,

wherein the magnetic field bundling element surrounds the wound electrical conductor only on an upper side and an inner side,

wherein the coil core is at least partially made of a soft elastic material,

wherein the coil core is made of at least one sintered powder or pellets.

11. A charging device, comprising:

at least one charging coil for inductive charging which includes at least one coil core which is at least partially made of a ceramic material and which is provided for transmitting energy, and at least one wound electrical conductor; wherein the coil core is configured as a composite component, has at least two magnetic field bundling elements including an upper part bundling element and a lower part bundling element which are made of a ceramic material, and are at least partially formed by a film which glues the upper part bundling element and the lower part bundling element, wherein the upper part bundling element has a diameter that is three times a diameter of the lower part bundling element,

wherein the film is attached to an upper side of the at least one magnetic field bundling element, and the at least one wound electrical conductor is arranged on a lower side of the at least one magnetic field bundling element, wherein the upper side is facing away from the at least one magnetic field bundling element in a first direction and the lower side is facing away from the at least one magnetic field bundling element in a second direction, wherein the first direction is opposite to the second direction,

wherein the entire at least one magnetic field bundling element is surrounded by the film,

wherein the coil core has a toroid shape,

wherein the magnetic field bundling element has a toroid shape,

wherein the magnetic field bundling element surrounds the wound electrical conductor only on an upper side and an inner side

wherein the coil core is at least partially made of a soft elastic material,

wherein the coil core is made of at least one sintered powder or pellets.

12. A hand tool, comprising:

at least one charging coil for inductive charging which includes at least one coil core which is at least partially made of a ceramic material and which is provided for transmitting energy, and at least one wound electrical conductor;

wherein the coil core is configured as a composite component, has at least two magnetic field bundling elements including an upper part bundling element and a lower part bundling element which are made of a ceramic material, and are at least partially formed by a film which glues the upper part bundling element and the lower part bundling element, wherein the upper part bundling element has a diameter that is three times a diameter of the lower part bundling element,

wherein the film is attached to an upper side of the at least one magnetic field bundling element, and the at least one wound electrical conductor is arranged on a lower side of the at least one magnetic field bundling element, wherein the upper side is facing away from the at least one magnetic field bundling element in a first direction and the lower side is facing away from the at least one magnetic field bundling element in a second direction, wherein the first direction is opposite to the second direction,

wherein the entire at least one magnetic field bundling element is surrounded by the film,

wherein the coil core has a toroid shape,

wherein the magnetic field bundling element has a toroid shape,

wherein the magnetic field bundling element surrounds the wound electrical conductor only on an upper side and an inner side,

wherein the coil core is at least partially made of a soft elastic material,

wherein the coil core is made of at least one sintered powder or pellets.

13. A system, comprising:

at least one of a hand tool battery, a charging device, and a hand tool;

wherein each of the hand tool battery, the charging device, and the hand tool includes:

at least one charging coil for inductive charging which includes at least one coil core which is at least partially made of a ceramic material and which is provided for transmitting energy, and at least one wound electrical conductor;

wherein the coil core is configured as a composite component, has at least two magnetic field bundling elements including an upper part bundling element and a lower part bundling element which are made of a ceramic material, and are at least partially formed by a film which glues the upper part bundling element and the lower part bundling element, wherein the upper part bundling element has a diameter that is three times a diameter of the lower part bundling element,

wherein the film is attached to an upper side of the at least one magnetic field bundling element, and the at least one wound electrical conductor is arranged on a lower side of the at least one magnetic field bundling element, wherein the upper side is facing away from the at least one magnetic field bundling element in a first direction and the lower side is facing away from the at least one magnetic field bundling element in a second direction, wherein the first direction is opposite to the second direction,

wherein the entire at least one magnetic field bundling element is surrounded by the film,

wherein the coil core has a toroid shape,

wherein the magnetic field bundling element has a toroid shape,

wherein the magnetic field bundling element surrounds the wound electrical conductor only on an upper side and an inner side,

wherein the coil core is at least partially made of a soft elastic material,

wherein the coil core is made of at least one sintered powder or pellets.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2012
From: REJMAN, MARCIN; LOHR, GUENTER; MACK, JUERGEN; DIETZEL, FRIEDERIKE; AMANN, VOLKER
To: ROBERT BOSCH GMBH
Reel/Frame 029336/0921 →
Priority Claims (2)
DE 10 2011 083 006 · Sep 20, 2011 · national
DE 10 2012 213 263 · Jul 27, 2012 · national
Continuity (1)
Related Publication 20130069595A1 · Mar 21, 2013
Cited By (1)
US 12,512,702