Intercooler bypass
A compressor system for compressing gases in a multistage compression includes a next-to-last compressor in a flow direction and a last compressor which are connected in series, one or more intercoolers between the next-to-last compressor and the last compressor, and an adsorption dryer connected downstream of the last compressor and designed as a rotation dryer having a rotating adsorption chamber. An inside of the adsorption chamber includes a regeneration sector and a drying sector. The regeneration sector is connected to the last compressor such that the compressed gas stream output from the last compressor is guided in a full stream principle through the regeneration sector. A bypass line which bypasses the intercoolers is situated between next-to-last compressor and last compressor, and includes a setting element to set the gas stream guided via the bypass line and therefore the regeneration entry temperature of the compressed gas in the regeneration sector appropriately.
1. A compressor system for compressing gases in a multistage compression, the compressor system comprising:
multiple compressors ( 11 , 12 ) connected in series, the multiple compressors ( 11 , 12 ) comprising at least one next-to-last compressor ( 11 ) in a flow direction and a last compressor ( 12 ) which defines a highest compressor stage within the multistage compression;
one or more intercoolers ( 13 ) between the at least one next-to-last compressor ( 11 ) and the last compressor ( 12 ); and
an adsorption dryer ( 16 ) connected downstream of the last compressor ( 12 ), the adsorption dryer ( 16 ) being designed as a rotation dryer having a rotating adsorption chamber ( 44 ), an inside of the adsorption chamber comprising a regeneration sector ( 17 ) and a drying sector ( 18 ),
wherein the regeneration sector ( 17 ) is connected to the last compressor ( 12 ) such that a compressed gas stream output from the last compressor ( 12 ) is guided according to a full stream principle through the regeneration sector ( 17 ) of the adsorption dryer ( 16 ), and
wherein a bypass line ( 14 ) which bypasses the one or more intercoolers ( 13 ) is situated between the at least one next-to-last compressor ( 11 ) and the last compressor ( 12 ) and a setting element ( 15 ) is provided in the bypass line ( 14 ), to be able to set a gas stream guided via the bypass line ( 14 ) and therefore a regeneration entry temperature of a compressed gas in the regeneration sector ( 17 ) appropriately.
2. The compressor system according to claim 1 , wherein the next-to-last compressor ( 11 ) is the first compressor in the flow direction and the multiple compressors ( 11 , 12 ) are connected in succession to achieve a two-stage compression.
3. The compressor system according to claim 1 wherein the setting element ( 15 ) is designed for at least one of continuous or steady setting of the gas stream, step-by-step setting of the gas stream, and appropriate complete blocking and/or opening of a line cross section of the bypass line ( 14 ) associated with the setting element ( 15 ).
4. The compressor system according to claim 1 , wherein the setting element ( 15 ) is coupled to an actuator ( 19 ) which is designed for electrical, pneumatic, or hydraulic actuation of the setting element.
5. The compressor system according to claim 4 , wherein the actuator is driven by a motor.
6. The compressor system according to claim 1 , wherein a condensate separator ( 20 ) is provided and arranged downstream of the one or more intercoolers ( 13 ) and upstream of a unification point ( 21 ), at which the gas stream guided via the bypass line ( 14 ) is unified with a gas stream guided via the one or more intercoolers ( 13 ) before entry into the last compressor ( 12 ).
7. The compressor system according to claim 1 , further comprising a controller ( 22 ) which is operationally connected to the setting element ( 15 ) or an actuator ( 19 ) associated with the setting element ( 15 ), to act on the setting element ( 15 ) appropriately, in particular as a function of the present state data of the gas to be compressed or the compressed gas.
8. The compressor system according to claim 7 , wherein the controller ( 22 ) comprises one or more signal inputs selected from the group consisting of a signal input for an exit temperature at or downstream of the last compressor ( 12 ), a signal input for at least one signal associated with the drying process, a signal input for at least one signal associated with the compression process of the last compressor ( 12 ), a signal input for at least one signal associated with the compression process of the next-to-last compressor, a signal input for a speed of one or more compressors ( 11 , 12 ), and a signal input for a speed of the adsorption chamber ( 44 ).
9. The compressor system according to claim 7 further comprising a pressure dewpoint sensor ( 43 ) which is designed to acquire a pressure dewpoint of the compressed gas output at the drying sector ( 18 ) and is operationally connected to the controller ( 22 ) such that the setting element ( 15 ) is settable via the controller ( 22 ) as a function of the pressure dewpoint of the compressed gas output at the drying sector ( 18 ).
10. The compressor system according to claim 1 , wherein the controller ( 22 ) is operationally connected to a data memory ( 23 ) for operational data of the adsorption dryer ( 16 ).
11. The compressor system according to claim 7 , wherein the controller ( 22 ) is also operationally connected to the multiple compressors ( 11 , 12 ) and activates the multiple compressors ( 11 , 12 ), in particular sets a speed thereof and/or acquires operational data thereof.
12. A method for operating a compressor system for achieving a multistage compression, the compressor system comprising multiple compressors ( 11 , 12 ) connected in series, the multiple compressors ( 11 , 12 ) comprising a next-to-last compressor ( 11 ) in a flow direction and a last compressor ( 12 ) which defines a highest compression stage within the multistage compression, the compressor system further comprising an adsorption dryer ( 16 ) connected downstream of the last compressor ( 12 ) which is designed as a rotation dryer and comprises a regeneration sector ( 17 ) and a drying sector ( 18 ), a gas stream outlet from the last compressor ( 12 ) being guided in a full stream principle through the regeneration sector ( 17 ) of the adsorption dryer ( 16 ), the method comprising:
setting a regeneration entry temperature of compressed gas in the regeneration sector ( 17 ), via setting of a degree of opening of a bypass line ( 14 ), the bypass line ( 14 ) entirely or partially bypassing one or more intercoolers ( 13 ) provided between the next-to-last compressor ( 11 ) and the last compressor ( 12 ).
13. The method according to claim 12 , wherein the regeneration entry temperature in the regeneration sector ( 17 ) is set such that compressed gas exiting from the drying sector ( 18 ) maintains an established minimum limiting value for a degree of drying or a pressure dewpoint of the compressed gas exiting from the drying sector ( 18 ) does not exceed an established limiting value for the pressure dewpoint.
14. The method according to claim 13 , wherein the limiting value for the pressure dewpoint is set by a user to a constant value or is established depending on an application.
15. The method according to claim 12 , wherein setting of the regeneration entry temperature in the regeneration sector is performed as a function of specific state data of a gas to be compressed or a compressed gas.
16. The method according to claim 12 , wherein setting of the entry temperature is performed as a function of an acquired pressure dewpoint of the compressed gas exiting from the drying sector ( 18 ).
17. The method according to claim 12 , wherein the degree of opening of the bypass line is limited based on maximum permissible operating temperatures of components through which compressed gas flows downstream of the bypass line ( 14 ).
18. The method according to claim 12 , wherein the degree of opening of the bypass line is set via a setting element having electrical, pneumatic, or hydraulic drive.