IP Library › Granted Patent US 10,184,678
Granted Patent B2
US 10,184,678 · App. 14/317,355 · Granted Jan 22, 2019

System and method for measuring duct leakage in a HVAC system

Inventors: Jun Pyo Lee (Zionsville, IN); Daniel J Dempsey (Carmel, IN)
Assignee: CARRIER CORPORATION
F24F7/04F24F7/007F24F7/08F24F11/0001F24F13/02G01M3/2815
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Quick Facts
Patent No.
US 10,184,678
App. No.
14/317,355
Granted
Jan 22, 2019
Kind
B2
Abstract

A system and method of measuring duct leakage in an HVAC system including an indoor unit assembly operably coupled to a processing device, wherein at least one supply air conduit, and at least one return air conduit are coupled to the indoor unit assembly by operating a blower system at a nominal airflow rate, restricting airflow in each of the at least one supply air conduits, and each of the at least one return air conduits; operating the blower system, within the indoor unit assembly, at a first airflow rate; and operating the processing device to calculate a duct leakage airflow and duct leakage measurement.

Claims (47)

1. A method for measuring duct leakage in an HVAC system including an indoor unit assembly including an indoor unit assembly control and a blower system, at least one supply air conduit coupled to the indoor unit assembly, at least one return air conduit coupled to the indoor unit assembly, and a processing device operably coupled to the indoor unit assembly, the method comprising:

(a) circulating air through the at least one supply air conduit and the at least one return air conduit;

(b) operating the processing device to determine a nominal static pressure;

(c) restricting airflow in each of the at least one supply air conduits, and each of the at least one return air conduit;

(d) operating the processing device to determine a static pressure of the HVAC system;

(e) operating the processing device to calculate a duct leakage airflow, wherein the duct leakage airflow is determined in response to the nominal static pressure, the static pressure and the airflow; and

(f) operating the processing device to calculate a duct leakage measurement wherein the duct leakage measurement is determined in response to the duct leakage airflow.

2. The method of claim 1 , wherein the processing device comprises a system control element.

3. The method of claim 1 , wherein step (c) comprises closing a register coupled to each of the at least one supply air conduits and each of the at least one return air conduits.

4. The method of claim 1 , wherein step (a) further comprises operating the indoor unit assembly control to operate the blower system at a nominal airflow rate.

5. The method of claim 1 , wherein step (a) further comprises operating the indoor unit assembly control to operate the blower system at a first airflow rate.

6. The method of claim 1 , wherein the blower system comprises a motor and a blower.

7. The method of claim 6 , wherein the motor comprises a variable speed motor.

8. The method of claim 1 , wherein the duct leakage airflow is calculated using the formula:

Q leak =Q 1×sqrt( ESP nom ÷ESP 1).

9. The method of claim 1 , wherein the duct leakage measurement comprises a duct leakage rate.

10. The method of claim 9 , wherein the duct leakage measurement comprises a duct leakage percentage.

11. The method of claim 10 , wherein the duct leakage percentage is calculated using the formula:

Duct leakage percentage=(2× Q leak )÷ Q nom ×100.

12. The method of claim 9 wherein the duct leakage rate is calculated using the formula:

Duct leakage rate=2× Q leak .

13. An HVAC system comprising:

an indoor unit assembly comprising:

an indoor unit assembly control; and

a blower system configured to circulate air;

a processing device operably coupled to the indoor unit assembly;

at least one supply air conduit coupled to the indoor unit assembly, the at least one supply air conduit configured to distribute the air; and

at least one return air conduit coupled to the indoor unit assembly; wherein the processing device is configured to:

(a) determine a nominal static pressure when the blower system operates at a nominal airflow rate;

(b) determine a static pressure when the blower system operates at a first airflow rate, the first airflow rate different than the nominal airflow rate;

(c) calculate a duct leakage airflow, wherein the duct leakage airflow is determined in response to the nominal static pressure, the static pressure and the first airflow rate; and

(d) calculate a duct leakage measurement, wherein the duct leakage measurement is determined in response to the duct leakage airflow.

14. The HVAC system of claim 13 , further comprising a register coupled to each of the at least one supply air conduits, and each of the at least one return air conduits.

15. The HVAC system of claim 13 , wherein the indoor unit assembly is selected from the group consisting of: an air handler and a furnace.

16. The HVAC system of claim 13 , wherein the processing device comprises a system control element.

17. The HVAC system of claim 13 , wherein the blower system comprises a motor and a blower.

18. The HVAC system of claim 17 , wherein the motor comprises a variable speed motor.

19. The HVAC system of claim 13 , wherein the indoor unit assembly control is to operate the blower system at the nominal airflow rate.

20. The HVAC system of claim 13 , wherein the indoor unit assembly control is to operate the blower system at first airflow rate.

21. The HVAC system of claim 13 , wherein the processing device calculates the duct leakage airflow using the formula:

Q leak =Q 1 ×sqrt( ESP nom ÷ESP 1 ).

22. The HVAC system of claim 13 , wherein the duct leakage measurement comprises a duct leakage rate.

23. The HVAC system of claim 22 , wherein the duct leakage measurement comprises a duct leakage percentage.

24. The HVAC system of claim 23 , wherein the duct leakage percentage is calculated using the formula:

Duct leakage percentage=(2× Q leak )÷ Q nom ×100.

25. The HVAC system of claim 22 , wherein the duct leakage rate is calculated using the formula:

Duct leakage rate=2× Q leak .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2014
From: LEE, JUN PYO; DEMPSEY, DANIEL J
To: CARRIER CORPORATION
Reel/Frame 033197/0162 →
Continuity (2)
Provisional Application 61874607 · Sep 6, 2013
Related Publication 20150073732A1 · Mar 12, 2015