IP Library Granted Patent US 10,196,733
Granted Patent B2
US 10,196,733 · App. 14/404,522 · Granted Feb 5, 2019

Sputtering target

Inventors: Mami Nishimura (Sodegaura, JP); Shigeo Matsuzaki (Sodegaura, JP); Masashi Ohyama (Sodegaura, JP)
Assignee: IDEMITSU KOSAN CO., LTD.
C23C14/086C04B35/453C23C14/08C23C14/3414C23C14/5806H01J37/3429C04B2235/3206C04B2235/3217C04B2235/3224C04B2235/3232C04B2235/3244C04B2235/3284C04B2235/3286C04B2235/3287C04B2235/3293C04B2235/3409C04B2235/5409C04B2235/5436C04B2235/5445C04B2235/763C04B2235/767C04B2235/77C04B2235/80
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Quick Facts
Patent No.
US 10,196,733
App. No.
14/404,522
Granted
Feb 5, 2019
Kind
B2
Abstract

A sputtering target comprising an oxide sintered body that includes an indium element, a tin element and a zinc element, wherein the oxide sintered body includes one or more selected from a hexagonal layered compound represented by In 2 O 3 (ZnO) m , a hexagonal layered compound represented by InXO 3 (ZnO) n , a rutile structure compound represented by SnO 2 and an ilmenite structure compound represented by ZnSnO 3 , and a spinel structure compound represented by Zn 2 SnO 4 , in the formulas, X is a metal element that can form a hexagonal layered compound together with an indium element and a zinc element, m is an integer of 1 or more and n is an integer of 1 or more, and an agglomerate of the spinel structure compound is 5% or less of the entire sintered body.

Claims (36)

1. A sputtering target comprising an oxide sintered body that comprises an indium element, a tin element and a zinc element, wherein

the atomic ratio of the indium element, the tin element and the zinc element is within the following range,

0.01 ≤In/(In+Sn+Zn)0.35

the oxide sintered body comprises one or more selected from a hexagonal layered compound represented by In 2 O 3 (ZnO) m , a hexagonal layered compound represented by InXO 3 (ZnO) n , a rutile structure compound represented by SnO 2 and an ilmenite structure compound represented by ZnSnO 3 , and a spinel structure compound represented by Zn 2 SnO 4 ,

in the formulas, X is a metal element that can form a hexagonal layered compound together with an indium element and a zinc element, m is an integer of 1 or more and n is an integer of 1 or more, and

an agglomerate of the spinel structure compound is 5% or less of the entire sintered body, and the three-point bending strength of the oxide sintered body is 120 MPa or more, wherein the hexagonal layered compound represented by In 2 O 3 (ZnO) m comprises needle-like crystals having an aspect ratio of 3 or more in an amount of 10% or more.

2. The sputtering target according to claim 1 , wherein the oxide sintered body comprises the hexagonal layered compound represented by In 2 O 3 (ZnO).

3. The sputtering target according to claim 1 , wherein the oxide sintered body comprises a gallium element.

4. The sputtering target according to claim 3 , wherein the gallium element is in a solid solution state in one or more selected from the hexagonal layered compound represented by In 2 O 3 (ZnO) m , the hexagonal layered compound represented by InXO 3 (ZnO) n , the rutile structure compound and the spinel structure compound.

5. The sputtering target according to claim 3 , wherein the atomic ratio of the indium element, the tin element, the zinc element and the gallium element is within the following range:

0.01≤In/(In+Sn+Zn+Ga)≤0.35

0.15≤Sn/(In+Sn+Zn+Ga)≤0.55

0.3≤Zn/(In+Sn+Zn+Ga)≤0.7

0.01≤Ga/(In+Sn+Zn+Ga)≤0.35.

6. The sputtering target according to claim 5 , wherein the atomic ratio of the total of the indium element and the gallium element is within the following range:

0.02≤(In+Ga)/(In+Sn+Zn)≤0.35.

7. The sputtering target according to claim 1 , wherein X is a gallium element.

8. The sputtering target according to claim 1 , wherein the oxide sintered body comprises the hexagonal layered compound represented by InXO 3 (ZnO) n .

9. The sputtering target according to claim 1 , wherein the oxide sintered body does not comprise a bixbyite structure.

10. The sputtering target according to claim 1 , wherein the atomic ratio of the indium element, the tin element and the zinc element is within the following range:

0.01≤In/(In+Sn+Zn)≤0.35

0.15≤Sn/(In+Sn+Zn)≤0.55

0.3≤Zn/(In+Sn+Zn)≤0.7.

11. The sputtering target according to claim 10 , wherein the atomic ratio of the indium element, the tin element and the zinc element is within the following range:

0.15≤In/(In+Sn+Zn)≤0.35

0.15≤Sn/(In+Sn+Zn)≤0.25

0.5≤Zn/(In+Sn+Zn)≤0.7.

12. A method for producing the sputtering target according to claim 1 comprising:

pulverizing and mixing raw material compounds by using a planetary ball mill at an integrated power of 200 Wh or more to produce powder mixture;

granulating the powder mixture to produce granulated powder having a BET surface area of 10 m 2 /g or more and a median diameter obtained by means of a laser diffraction particle size analyzer of 1 μm or more and 100 μm or less;

forming the granulated powder to produce a formed body; and

sintering the formed body by retaining at a temperature of 1300° C. or higher for 12 hours or longer to obtain the oxide sintered body.

13. A sputtering target that is produced by the method according to claim 12 .

14. An oxide semiconductor thin film formed by a sputtering method by using the sputtering target according to claim 1 .

15. A thin film transistor comprising the oxide semiconductor thin film according to claim 14 .

16. An electronic apparatus comprising the thin film transistor according to claim 15 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 14, 2015
From: NISHIMURA, MAMI; MATSUZAKI, SHIGEO; OHYAMA, MASASHI
To: IDEMITSU KOSAN CO., LTD.
Reel/Frame 035405/0388 →
Priority Claims (1)
JP 2012-125450 · May 31, 2012 · national
Continuity (1)
Related Publication 20150354053A1 · Dec 10, 2015
Cited By (1)
US 12,520,537