Porous plate for medical use and manufacturing method of porous plate for medical use
To provide a porous plate for medical use which can suppress bending along a row direction and, even if a local crack occurs, can inhibit the crack from growing and leading to a fracture. One aspect of the present invention is a porous plate for medical use which is a thin-plate substrate provided with a pore perforation section having a plurality of pores perforated therein and a frame section surrounding the pore perforation section. In this porous plate, the pore perforation section has crosspieces which extend lengthwise and crosswise in continuity with the frame section and partition the pore perforation section into a plurality of parts, and a plurality of pore perforation cells each surrounded by the crosspieces. The pores perforated in the pore perforation cells have a pore diameter calculated as an equivalent circular pore diameter of 1 to 50 μm, and the center-to-center distance between the adjacent pores is 2 to 200 μm.
1. A porous plate for medical use made of a thin-plate substrate comprising a pore perforation section having a plurality of pores perforated therein and a frame section surrounding the pore perforation section, wherein
the thin-plate substrate is a biocompatible metal material,
the pore perforation section has crosspieces which extend lengthwise and crosswise in continuity with the frame section and partition the pore perforation section into a plurality of parts, and a plurality of pore perforation cells each surrounded by the crosspieces, and
the pores perforated in the pore perforation cells have a pore diameter of 1 to 50 μm, and a center-to-center distance between adjacent pores is 2 to 200 μm.
2. The porous plate for medical use according to claim 1 , wherein the thickness of the thin-plate substrate of biocompatible metal material is 2 to 100 μm.
3. The porous plate for medical use according to claim 1 , wherein a size of the pore perforation cell surrounded by the crosspieces is such that an inscribed circle of the cell is 0.5 to 5 mm in diameter.
4. The porous plate for medical use according to claim 1 , wherein a width of the crosspieces is 0.1 to 0.5 mm.
5. The porous plate for medical use according to claim 1 , wherein, in addition to the pores, second pores having a pore diameter calculated as an equivalent circular pore diameter of 80 to 220 μm are perforated in the pore perforation cells dispersedly at a center-to-center distance of 2 to 4 mm.
6. The porous plate for medical use according to claim 1 , wherein the pore perforation cells surrounded by the crosspieces each have a regular polygonal shape, and the pore perforation cells are formed in a uniform distribution in the pore perforation section.
7. The porous plate for medical sue according to claim 1 , wherein the pore perforation cells surrounded by the crosspieces each have a hexagonal shape with parallel opposite sides, and the pore perforation cells are formed in a honeycomb distribution in the pore perforation section.
8. A manufacturing method of a porous plate for medical use involving irradiating a thin-plate substrate with a laser beam and perforating a plurality of pores in a pore perforation section surrounded by a frame section, wherein
the pore perforation section, except for crosspieces which extend lengthwise and crosswise in continuity with the frame section and partition the pore perforation section into a plurality of parts, is irradiated with a laser beam having a pulse width determined on the basis of a heat diffusion length in the substrate,
pores are perforated which have a pore diameter calculated as an equivalent circular pore diameter of 1 to 50 μm and of which a center-to-center distance between adjacent pores is 2 to 200 μm, and
a plurality of pore perforation cells, each of which is surrounded by the crosspieces and has a plurality of the pores perforated therein, are formed in the pore perforation section.
9. The manufacturing method of a porous plate for medical use according to claim 8 , wherein the substrate is a biocompatible metal material having a plate thickness of 2 to 100 μm.
10. The manufacturing method of a porous plate for medical use according to claim 8 , wherein the heat diffusion length is 1 μm or less.
11. The manufacturing method of a porous plate for medical use according to claim 8 , wherein the pulse width is 10 nsec or less.
12. The manufacturing method of a porous plate for medical use according to claim 8 , wherein a size of the pore perforation cell surrounded by the crosspieces is such that an inscribed circle of the cell is 0.5 to 5 mm in diameter.
13. The manufacturing method of a porous plate for medical use according to claim 8 , wherein a width of the crosspieces is 0.1 to 0.5 mm.
14. The manufacturing method of a porous plate for medical use according to claim 8 , wherein, in addition to the pores, second pores having a pore diameter calculated as an equivalent circular pore diameter of 80 to 220 μm are perforated in the pore perforation cells dispersedly at a center-to-center distance of 2 to 4 mm.
15. The manufacturing method of a porous plate for medical use according to claim 8 , wherein the pore perforation cells surrounded by the crosspieces each have a regular polygonal shape, and the pore perforation cells are formed in a uniform distribution in the pore perforation section.
16. The manufacturing method of a porous plate for medical use according to claim 8 , wherein the pore perforation cells surrounded by the crosspieces each have a hexagonal shape with parallel opposite sides, and the pore perforation cells are formed in a honeycomb distribution in the pore perforation section.