Nesting transportable wine barrel rack
A wine barrel rack system having first and second ground level side rails oriented generally parallel to one another, each of the first and second ground level side rails fabricated from sheet metal panels, and having an upper bend forming a flange and a lower bend forming a flange, and having a plurality of upper arcuate cut outs shaped and sized for cradling a wine barrel. Connecting members join the rails to form the rack, which may have ground level configuration and an upper, stackable configuration, the latter including either elongate rails with cutouts for mounting on lower barrels and support upper barrels, or discrete arcuate barrel cradles for mounting between two lower barrels and support a single barrel.
1. A wine barrel rack and support system, comprising:
a plurality of elongate cross-members having an elongate tubular portion with first and second ends, and cross-member flanges disposed on each of said first and second ends,
at least one ground level rack assembly including first and second ground level side rails oriented generally parallel to one another, the ground level rack assembly configured to support a plurality of barrels; at least two of said cross-members being disposed between and connecting said first and second ground level side rails;
at least two upper level single-barrel cradles, each including first and second wedge plates affixed to at least two of the cross-members at said cross-member flanges, each of the wedge plates having an upper edge and a lower edge, the upper edge including an upper mounting tongue defined between two slots cut into the upper edge, and the lower edge including a lower mounting tongue defined between two slots cut into the lower edge; and
resilient mounting chocks coupled to the upper mounting tongues and lower mounting tongues of the wedge plates;
wherein each of the first and second wedge plate comprise a wedge plate body having a first end and a second end, a first wedge body axis passing from the first end to the second end and a second wedge body axis perpendicular to the first axis;
wherein a first upper barrel contact surface and a second upper barrel contact surface project upward from an upper surface of the wedge plate body, the first upper barrel contact surface disposed adjacent the first end and the second upper barrel contact surface disposed adjacent the second end, a first end contact surface axis passing through the first upper barrel contact surface and a second end contact surface axis passing through the second upper barrel contact surface, and
wherein a first lower barrel contact surface and a second lower barrel contact surface project downward from a lower surface of the wedge plate body opposite the upper surface, the first lower barrel contact surface disposed adjacent the first end and the second lower barrel contact surface disposed adjacent the second end, the first lower barrel contact surface being directed approximately opposite the first upper barrel contact surface along the first end contact surface axis, and the second lower barrel contact surface being directed approximately opposite the second upper barrel contact surface along the second end contact surface axis.
2. The wine barrel rack and support system of claim 1 , wherein at least one of the upper mounting tongue and the lower mounting tongue is positioned adjacent a respective cross-member flange to form a mounting flange, and wherein at least one of the resilient mounting chocks are disposed on the mounting flange.
3. The wine barrel rack and support system of claim 1 , wherein the resilient mounting chocks are disposed on the cross-member flanges.
4. The wine barrel rack and support system of claim 1 , wherein the wedge plates are planar metal plates.
5. The wine barrel rack and support system of claim 1 , wherein the wedge plates have a radius larger than that of a 60-gallon wine barrel as measured between the quarter hoop and head hoop circumferences of the barrel.
6. The wine barrel rack of claim 1 , wherein the cross-member flanges are bolting plates affixed to the single-barrel cradles using nuts and bolts.
7. The wine barrel rack of claim 1 , wherein the cross-member flanges are welded to the single-barrel cradles in the assembled configuration for supporting the plurality of wine barrels.
8. The wine barrel rack and support system of claim 7 , wherein at least one of the upper mounting tongue and the lower mounting tongue is positioned adjacent a respective cross-member flange to form a mounting flange, and wherein at least one of the resilient mounting chocks are disposed on the mounting flange.
9. The wine barrel rack and support system of claim 7 , wherein the resilient mounting chocks are disposed on the cross-member flanges.
10. A wedge plate for a barrel rack comprising:
a wedge plate body having a first end and a second end, a first wedge body axis passing from the first end to the second end and a second wedge body axis perpendicular to the first axis, the wedge plate body having an upper edge and a lower edge, the upper edge including an upper mounting tongue defined between two slots cut into the upper edge, and the lower edge including a lower mounting tongue defined between two slots cut into the lower edge, the upper mounting tongue and lower mounting tongue supporting a resilient mounting chock therealong;
a first upper barrel contact surface and a second upper barrel contact surface projecting upward from an upper surface of the wedge plate body, the first upper barrel contact surface disposed adjacent the first end and the second upper barrel contact surface disposed adjacent the second end, a first end contact surface axis passing through the first upper barrel contact surface and a second end contact surface axis passing through the second upper barrel contact surface;
a first lower barrel contact surface and a second lower barrel contact surface projecting downward from a lower surface of the wedge plate body opposite the upper surface, the first lower barrel contact surface disposed adjacent the first end and the second lower barrel contact surface disposed adjacent the second end, the first lower barrel contact surface being directed approximately opposite the first upper barrel contact surface along the first end contact surface axis, and the second lower barrel contact surface being directed approximately opposite the second upper barrel contact surface along the second end contact surface axis.
11. A wedge plate as in claim 10 , wherein the wedge plate body has a substantially planar shape.
12. A wedge plate as in claim 10 , further comprising a cross member extending between the wedge plate and a second wedge plate thereby forming a single barrel cradle, the single barrel cradle being configured to support a single upper tier barrel contacting the first upper barrel contact surface and the second upper barrel contact surface on each of the two wedge plates and being supported by two lower tier barrels, a first of the two lower tier barrels contacting the first lower barrel contact surface on each of the two wedge plates and a second of the two lower tier barrels contacting the second lower barrel contact surface on each of the two wedge plates.