Manufacturing method of syringe barrel
The present invention provides a manufacturing method of a syringe barrel capable of securing smoothness of a nozzle tip and productivity. A manufacturing method of a syringe barrel that is injection-molded from a nozzle tip comprises cutting a remaining gate at a nozzle part using an ultrasonic cutting apparatus having a mechanism for suppressing abnormal vibrations.
1. A manufacturing method of a syringe barrel that is injection-molded from a nozzle tip, the method comprising:
cutting a remaining gate at a nozzle part of the syringe barrel using an ultrasonic cutting apparatus having a abnormal vibration suppressing cutter, wherein
during the cutting of the remaining gate at the nozzle part of the syringe barrel:
performing the cutting of the remaining gate a plurality of times;
temporarily stopping the cutting of the remaining gate after cutting part of a circumferential surface of the nozzle part of the syringe barrel;
relatively rotating an ultrasonic cutting blade of the ultrasonic cutting apparatus and the syringe barrel while the cutting of the remaining gate is temporarily stopped; and
cutting with the ultrasonic cutting blade another portion of the remaining gate along the circumferential surface of the nozzle part.
2. The manufacturing method according to claim 1 , comprising:
in a final cutting step,
temporarily stopping cutting after the cutting of the part of the circumferential surface of the nozzle part of the syringe barrel using the ultrasonic cutting apparatus; and
relatively rotating the ultrasonic cutting blade and the syringe barrel to a positional relationship in which an arc of an outer diameter of an uncut portion of the remaining gate does not exist at an intersection that is more distant from an ultrasonic cutting blade surface of the ultrasonic cutting blade from among two intersections between an outer diameter circle of a cross-section of the nozzle part and a line segment that is perpendicular to a cutting edge of the ultrasonic cutting blade and that passes a center of the outer diameter circle of the cross-section of the nozzle part, and then performing cutting of the uncut portion of the remaining gate.
3. The manufacturing method according to claim 1 , comprising, when a final cutting step is performed after the remaining gate at the nozzle part is cut with a finishing allowance being left in an initial cutting step, during the cutting of the remaining gate at the nozzle part in the initial cutting step, temporarily stopping the cutting after cutting part of the remaining gate at the nozzle part, relatively rotating the ultrasonic cutting blade and the syringe barrel, and cutting another portion of the remaining gate at the nozzle part.
4. The manufacturing method according to claim 1 , wherein the syringe barrel has a multilayer structure having at least three resin layers.
5. The manufacturing method according to claim 1 , wherein, during a final cutting of the syringe barrel, a load applied to an ultrasonic cutting blade of the ultrasonic cutting apparatus is from 1 to 400 N.
6. The manufacturing method according to claim 1 , wherein, in a final cutting step, a distance from a previously cut surface of the remaining gate to a cutting position in the final cutting step is from 0.1 to 1 mm.