Spindle speed adjusting device in machining and method thereof
A spindle speed adjusting device in machining is provided, which may include a plurality of signal detection modules, a signal capturing module and a signal processing module. Each of the signal detection modules may keep measuring the vibration signals in machining. The signal capturing module may capture the vibration signals. The signal processing module may execute a transmissibility analysis to obtain the transmissibility between the signal detection modules, and execute a frequency response fitting according to the transmissibility to obtain a plurality of system dynamic parameters, and then execute a stability lobe diagram analysis to calculate the optimized spindle speed of the machining tool so as to make the machining tool operate at the optimized spindle speed. The signal processing module may repeatedly execute the transmissibility analysis, the frequency response fitting and the stability lobe diagram analysis to keep updating the optimized spindle speed until the machining process ends.
1. A spindle speed adjusting device in machining, comprising:
a plurality of signal detection modules, each of the signal detection modules keeping measuring a vibration signal generated when a machining tool performing a machining process until the machining process ending;
a signal capturing module, configured to capture the vibration signals; and
a signal processing module, configured to execute a transmissibility analysis, comprising a power spectral density function analysis, according to the vibration signals to obtain a transmissibility between the signal detection modules, and execute a frequency response fitting according to the transmissibility to obtain a plurality of system dynamic parameters, and then execute a stability lobe diagram analysis according to the systematic dynamic parameters so as to calculate an optimized spindle speed of the machining tool and make the machining tool operate at the optimized spindle speed;
wherein the signal processing module repeatedly executes the transmissibility analysis, the frequency response fitting and the stability lobe diagram analysis so as to keep updating the optimized spindle speed until the machining process ends.
2. The spindle speed adjusting device in machining of claim 1 , wherein the system dynamic parameters comprise a natural frequency and a modal damping ratio of the machining tool.
3. The spindle speed adjusting device in machining of claim 1 , wherein the machining tool comprises a spindle mount, a spindle, a cutter and a cutter holder; the spindle is mounted on the spindle mount, the cutter holder is mounted on the spindle, and the cutter is mounted on the cutter holder.
4. The spindle speed adjusting device in machining of claim 2 , wherein the signal processing module executes a curve fitting according to the transmissibility to obtain a curve peak, and then calculate the natural frequency according to the curve peak.
5. The spindle speed adjusting device in machining of claim 3 , wherein the signal detection modules are mounted on the spindle.
6. The spindle speed adjusting device in machining of claim 3 , wherein the signal processing module executes a numerical analysis according to the natural frequency to identify the modal damping ratio.
7. A spindle speed adjusting method in machining, comprising the following steps:
keeping measuring a vibration signal generated when a machining tool performing a machining process by a plurality of signal detection modules until the machining process ending;
capturing the vibration signals by a signal capturing module;
executing a transmissibility analysis, comprising a power spectral density function analysis, according to the vibration signals by a signal processing module to obtain a transmissibility between the signal detection modules;
executing a frequency response fitting according to the transmissibility by the signal processing module to obtain a plurality of system dynamic parameters;
executing a stability lobe diagram analysis according to the systematic dynamic parameters so as to calculate an optimized spindle speed of the machining tool by the signal processing module and make the machining tool operate at the optimized spindle speed; and
repeatedly executing the transmissibility analysis, the frequency response fitting and the stability lobe diagram analysis by the signal processing module so as to keep updating the optimized spindle speed until the machining process ending.
8. The spindle speed adjusting method in machining of claim 7 , wherein the system dynamic parameters comprise a natural frequency and a modal damping ratio of the machining tool.
9. The spindle speed adjusting method in machining of claim 8 , further comprising the following step:
executing a curve fitting according to the transmissibility to obtain a curve peak, and then calculate the natural frequency according to the curve peak by the signal processing module.
10. The spindle speed adjusting method in machining of claim 9 , further comprising the following step:
executing a numerical analysis according to the natural frequency by the signal processing module to identify the modal damping ratio.