IP Library Granted Patent US 10,221,105
Granted Patent B2
US 10,221,105 · App. 14/651,503 · Granted Mar 5, 2019

Plasma-resistant member

Inventors: Junichi Iwasawa (Fukuoka-ken, JP); Toshihiro Aoshima (Fukuoka-ken, JP)
Assignee: Toto Ltd.
C04B41/87C04B35/505C04B35/62222C04B41/009C04B41/5045C23C4/12C23C16/4404C23C24/04H01L21/6833H01L21/68757C04B2235/3217C04B2235/3225C04B2235/781C04B2235/785C04B2235/963C04B2237/066C04B2237/343C04B2237/592
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Quick Facts
Patent No.
US 10,221,105
App. No.
14/651,503
Granted
Mar 5, 2019
Kind
B2
Abstract

According to an aspect of the invention, there is provided a plasma-resistant member including: a base member; and a layer structural component formed at a surface of the base member, the layer structural component including an yttria polycrystalline body and being plasma resistant, the layer structural component including a first uneven structure, and a second uneven structure formed to be superimposed onto the first uneven structure, the second uneven structure having an unevenness finer than an unevenness of the first uneven structure.

Claims (14)

1. A plasma-resistant member, comprising:

a base member; and

a layer structural component formed at a surface of the base member, the layer structural component including an yttria polycrystalline body and being plasma resistant, the layer structural component is formed by aerosol deposition,

the layer structural component being a polycrystalline body having a crystal particle size smaller than a particle size of source material used in forming the polycrystalline body,

the layer structural component including

a first uneven structure having voids made in a portion of a surface of the layer structural component, the voids being where groups of crystal particles detached, and

a second uneven structure formed to be superimposed onto the first uneven structure in the entire surface of the layer structural component, the second uneven structure having an unevenness finer than an unevenness of the first uneven structure, the unevenness of the second uneven structure having the crystal particle size, wherein

an arithmetic average Sa of a surface of the layer structural component is not less than 0.025 μm and not more than 0.075 μm,

a core material volume Vmc determined from a load curve of the surface of the layer structural component is not less than 0.03 μm 3 /μm 2 and not more than 0.08 μm 3 /μm 2 ,

a core void volume Vvc determined from the load curve of the surface of the layer structural component is not less than 0.03 μm 3 /μm 2 and not more than 0.1 μm 3 /μm 2 , and

a developed interfacial area ratio Sdr of the surface of the layer structural component is not less than 3 and not more than 28.

2. The plasma-resistant member according to claim 1 , wherein the first uneven structure and the second uneven structure are formed by performing chemical processing.

3. The plasma-resistant member according to claim 1 , wherein an interior of the layer structural component has a sparse and dense structure of the yttria polycrystalline body, wherein the sparse and dense structure includes sparse portions distributed three-dimensionally inside a dense portion, and a density of the sparse portions is lower than a density of the dense portion.

4. The plasma-resistant member according to claim 3 , wherein the sparse portions of the sparse and dense structure become smaller from a layer at a surface of the layer structural component toward a layer deeper than the layer at the surface.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2015
From: IWASAWA, JUNICHI; AOSHIMA, TOSHIHIRO
To: TOTO LTD.
Reel/Frame 035824/0501 →
Priority Claims (2)
JP 2012-287511 · Dec 28, 2012 · national
JP 2013-205278 · Sep 30, 2013 · national
Continuity (1)
Related Publication 20160332921A1 · Nov 17, 2016
Cited By (1)
US 12,738,460