IP Library › Granted Patent US 10,221,529
Granted Patent B1
US 10,221,529 · App. 15/920,132 · Granted Mar 5, 2019

Wall panels, barrier wall constructed from same, and methods of making both

Inventors: Keith A. Sanders (Litchfield Park, AZ); Donald J. Parks (Prescott, AZ)
Assignee: Mute Wall Systems, Inc.
E01F8/0017E01F8/0023E01F15/08E01F15/086E04H17/168H02G3/30H05K9/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,221,529
App. No.
15/920,132
Granted
Mar 5, 2019
Kind
B1
Abstract

A barrier wall has a first vertical support and a second vertical support. A first wall panel is disposed between the first vertical support and second vertical support. A second wall panel is disposed between the first vertical support and second vertical support over the first wall panel. An I-beam is disposed between the first wall panel and second wall panel. The I-beam includes a first flange and second flange extending into the first wall panel and second wall panel. A cable is disposed between the first wall panel and second wall panel. The I-beam includes a ridge around the cable. A grounding cable is attached to the I-beam. The first wall panel includes a first channel extending for a length of the first wall panel. A first sound absorbing material strip is disposed in the first channel. A traffic barrier is disposed under the first wall panel.

Claims (67)

1. A barrier wall, comprising:

a first vertical support;

a second vertical support;

a first wall panel disposed between the first vertical support and second vertical support, the first wall panel including,

a first groove formed in a top surface of the first wall panel,

a second groove formed in the top surface of the first wall panel,

a third groove formed in the top surface of the first wall panel, and

a sound absorbing strip disposed in a channel of the first wall panel;

a second wall panel disposed between the first vertical support and second vertical support over the first wall panel, the second wall panel including,

a first groove formed in a bottom surface of the second wall panel,

a second groove formed in the bottom surface of the second wall panel,

a third groove formed in the bottom surface of the second wall panel, and

a sound absorbing strip disposed in a channel of the second wall panel;

an I-beam disposed between the first wall panel and second wall panel, the I-beam including,

a first flange disposed in the first groove of the first wall panel and the first groove of the second wall panel,

a second flange disposed in the second groove of the first wall panel and the second groove of the second wall panel, and

a web extending from the first flange to the second flange; and

a cable disposed in the third groove of the first wall panel and the third groove of the second wall panel.

2. The barrier wall of claim 1 , wherein the cable is attached to the first vertical support.

3. The barrier wall of claim 1 , further including a sound absorbing panel disposed over the first wall panel and second wall panel.

4. The barrier wall of claim 1 , further including a traffic barrier disposed between the first vertical support and second vertical support.

5. The barrier wall of claim 1 , further including a Faraday shield disposed over side surfaces of the first wall panel and second wall panel.

6. The barrier wall of claim 1 , wherein the first vertical support includes a slope.

7. A barrier wall, comprising:

a first vertical support;

a second vertical support;

a first wall panel disposed between the first vertical support and second vertical support;

a sound absorbing material disposed in the first wall panel;

a second wall panel disposed between the first vertical support and second vertical support over the first wall panel;

a sound absorbing material disposed in the second wall panel;

an I-beam disposed between the first wall panel and second wall panel, the I-beam including a flange extending into the first wall panel and second wall panel; and

a cable disposed between the first wall panel and second wall panel.

8. The barrier wall of claim 7 , wherein the I-beam includes a ridge around the cable.

9. The barrier wall of claim 7 , further including a grounding cable attached to the I-beam.

10. The barrier wall of claim 7 , wherein the first vertical support and second vertical support includes a curvature.

11. The barrier wall of claim 7 , further including a traffic barrier disposed between the first vertical support and second vertical support under the first wall panel.

12. The barrier wall of claim 11 , wherein a portion of the traffic barrier extends underground.

13. The barrier wall of claim 11 , wherein the traffic barrier includes steel.

14. A barrier wall, comprising:

a first vertical support;

a second vertical support;

a first wall panel disposed between the first vertical support and second vertical support, the first wall panel including a first channel extending for a length of the first wall panel;

a first sound absorbing material strip disposed in the first channel; and

an I-beam disposed over the first wall panel, wherein the I-beam includes a groove configured to receive a cable.

15. The barrier wall of claim 14 , wherein the first wall panel includes expanded polystyrene and the first sound absorbing material strip includes rock wool or mineral wool.

16. The barrier wall of claim 14 , further including:

a second channel extending for a length of the first wall panel, wherein a top of the first channel is approximately vertically aligned with a bottom of the second channel; and

a second sound absorbing material strip disposed in the second channel.

17. The barrier wall of claim 14 , further including a cable disposed in the groove of the I-beam and attached to the first vertical support.

18. The barrier wall of claim 14 , further including a sound absorbing panel disposed over the first vertical support.

19. The barrier wall of claim 14 , further including a traffic barrier disposed between the first vertical support and second vertical support.

20. The barrier wall of claim 19 , further including:

a cable loop extending from the traffic barrier;

a metal plate extending through a slot of the first vertical support including an opening in the metal plate vertically aligned with the cable loop; and

a rod extending through the cable loop and the opening of the metal plate.

21. A method of making a barrier wall, comprising:

providing a first vertical wall support;

providing a second vertical wall support;

providing a first wall panel;

cutting a channel along a length of the first wall panel;

inserting a sound absorbing material strip into the channel;

disposing the first wall panel between the first vertical wall support and the second vertical wall support; and

disposing an I-beam over the first wall panel, wherein the I-beam includes a flange extending into the first wall panel.

22. The method of claim 21 , further including attaching a Faraday shield over the first wall panel.

23. The method of claim 21 , further including disposing a second wall panel over the first wall panel, wherein the flange of the I-beam extends into the second wall panel.

24. The method of claim 23 , further including disposing a cable between the first wall panel and second wall panel.

25. The method of claim 24 further including attaching the cable to the first vertical wall support.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 6, 2018
From: SANDERS, KEITH A.; PARKS, DONALD J.
To: MUTE WALL SYSTEMS, INC.
Reel/Frame 045460/0138 →
Cited By (4)
US 12,258,776 US 12,404,643 US 12,722,233 US 12,742,614