IP Library › Granted Patent US 12,404,643
Granted Patent B2
US 12,404,643 · App. 17/680,676 · Granted Sep 2, 2025

Precast traffic barrier soundwall

Inventors: Michael E. Mall (Gretna, FL); Clayton Sembler (Gretna, FL)
Assignee: CDS Manufacturing, Inc.
E01F15/08
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Quick Facts
Patent No.
US 12,404,643
App. No.
17/680,676
Granted
Sep 2, 2025
Kind
B2
Abstract

A traffic barrier soundwall includes a top portion attached to a bottom portion. The segments are reinforced by rebar, mesh, or combinations thereof. Dowel rods extend from the bottom edge of the top portion which fit into corresponding pipe sections along the top edge of the bottom portion. Grout is flowed into the pipe sections and an epoxy is applied along the length of the joining surfaces. The upper corners of each of the top and bottom portions have expansion troughs to accommodate hardware to attach the segments to adjacent segments. The bottom portion is generally T-shaped with a tapered cross-section. The footer of the bottom portion is installed under the ground level and connection plates attach the footers of adjacent segments to one another.

Claims (26)

1. A traffic barrier soundwall, comprising:

a solid top portion disposed on a solid bottom portion, the top and bottom portion reinforced by rebar, mesh, or combinations thereof; and

wherein dowel rods extend substantially vertically from the bottom edge of the top portion, the dowel rods inserted into corresponding longitudinally extending pipe sections embedded in the bottom portion and disposed along the top edge of the bottom portion.

2. The traffic barrier soundwall of claim 1 , wherein the bottom portion has a generally T-shaped cross section comprising a stanchion wall substantially perpendicular to a footer.

3. The traffic barrier soundwall of claim 2 , wherein one side of the stanchion wall tapers outwardly toward the footer.

4. The traffic barrier soundwall of claim 2 , wherein connection plates secure the footer of the bottom portion to a footer of an adjacent bottom portion.

5. The traffic barrier soundwall of claim 2 , wherein the footer accommodates one or more brackets to attach the bottom portion to an adjacent bottom portion.

6. The traffic barrier soundwall of claim 1 , wherein the top and bottom portions each include lifting loops coextensive with the reinforcement.

7. The traffic barrier of claim 1 , wherein grout is flowed into the pipe sections.

8. The traffic barrier of claim 1 , wherein epoxy is applied at least one joining surface of the top or bottom portion.

9. A traffic barrier soundwall system, comprising:

a plurality of traffic barrier soundwall segments each comprising a solid top portion disposed on a solid bottom portion, the top and bottom portion reinforced by rebar, mesh, or combinations thereof;

wherein dowel rods extend substantially vertically from the bottom edge of the top portion, the dowel rods inserted into corresponding longitudinally extending pipe sections embedded in the bottom portion and disposed along the top edge of the bottom portion; and

wherein the upper corners of each of the top and bottom portions include expansion troughs to accommodate hardware such that the respective segments can be attached to adjacent segments.

10. The traffic barrier soundwall system of claim 9 , wherein the bottom portion has a generally T-shaped cross section comprising a stanchion wall substantially perpendicular to a footer.

11. The traffic barrier soundwall system of claim 10 , wherein one side of the stanchion wall tapers outwardly toward the footer.

12. The traffic barrier soundwall system of claim 10 , wherein connection plates secure the footer of the bottom portion to a footer of an adjacent bottom portion.

13. The traffic barrier soundwall system of claim 10 , wherein the footer accommodates one or more brackets to attach the bottom portion to an adjacent bottom portion.

14. The traffic barrier soundwall system of claim 9 , wherein the top and bottom portions each include lifting loops coextensive with the reinforcement.

15. The traffic barrier soundwall system of claim 9 , wherein grout is flowed into the pipe sections.

16. The traffic barrier soundwall system of claim 9 wherein epoxy is applied at least one joining surface of the top or bottom portion.

17. A traffic barrier soundwall, comprising:

a solid top portion disposed on a solid bottom portion, the top and bottom portion reinforced by rebar, mesh, or combinations thereof;

wherein dowel rods extend substantially vertically from the bottom edge of the top portion, the dowel rods inserted into corresponding longitudinally extending pipe sections embedded in the bottom portion and disposed along the top edge of the bottom portion;

wherein the bottom portion has a generally T-shaped cross section comprising a stanchion wall substantially perpendicular to a footer; and

wherein one side of the stanchion wall tapers outwardly toward the footer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2022
From: MALL, MICHAEL E; SEMBLER, CLAYTON
To: CDS MANUFACTURING, INC.
Reel/Frame 059101/0220 →
Continuity (2)
Provisional Application 63153547 · Feb 25, 2021
Related Publication 20220267973A1 · Aug 25, 2022
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