Digital printing process of a vehicle body
The present invention relates to a painting process whose purpose is to carry out the printing of a digital image provided by a user to a vehicle body through a production line. Printing is achieved through a print head, which injects automotive ink (solvent base/water base) as well as eco-solvent printer ink and UV ink. The print head is instructed to perform a variety of automated operations to develop body painting, through continuous path control. The print head is characterized by having an arm-like structure through which different tools or embossers can be used to make the impression, the head being able to make decisions based on the information coming from the image provided by the user.
1. A process of painting and personalizing an image on a vehicle body during the painting application in manual, automatic and mixed phases within the assembly line comprising the steps of:
a. applying a phosphate base, cathodic electrodeposition painting, seal, filler to the vehicle body by at least one robot;
b. providing at least one other robot comprising a final line of print heads in the assembly line for digital printing of the image reproduced from an earlier image provided and personalized directly to the vehicle body, and
c. carrying out digital printing of the image using automotive ink (solvent base/water base) such as eco-solvent printing ink and UV ink simultaneously with or immediately subsequent to application of the phosphate base, cathodic electrodeposition painting of the vehicle body, wherein the touch time for the painting and personalizing an image on the vehicle body during the paint application process that includes steps a., b., and c., is from 0.8 minutes to 1.2 minutes per unit; and
d. drying the paint and the image on the vehicle body prior to varnishing.
2. The process of painting a vehicle body according to claim 1 , which comprises two printing heads, which can use various types of automotive inks and apply different shades simultaneously.
3. The process of painting a vehicle body, according to claim 1 , wherein the print head is characterized by:
having a robotic structure in the form of an arm through which different tools or structures are used to make the impression,
containing a continuous path control that specifies the initial and final point of its movements specifying the way to follow in the body of the vehicle according to the drawing lines of the drawing to be printed, and
moving and executing autonomously various actions on the X, Y and Z axes.
4. The process of painting a vehicle body, according to claim 1 , wherein the image digitally reproduced is obtained is obtained from a database previously established by the owner or by the customer.
5. The process of painting a vehicle body in accordance with claim 4 , wherein the image can be used from a vehicle unit to an indeterminate number of units as required by the customer.
6. The process of painting a vehicle body in accordance with claim 1 , wherein a varnish finish is applied in the final step to protect the base paint and the printed design.