Push-the-bit rotary guiding device and application method thereof
A push-the-bit rotary guiding device includes a mandrel having a central passage, a sleeve rotatably sleeved outside the mandrel, a plurality of swing ribs circumferentially arranged in an outer wall of the sleeve with an interval, an actuation mechanism for controlling each swing rib to swing respectively, a plurality of detectors for detecting a distance to a well wall in real-time, and a controller for determining whether the actuation mechanism is required to actuate the swing ribs to swing according to the detected distance. Through a real-time detection of the detectors of the push-the-bit rotary guiding device, a well section having an expanded or reduced diameter is detected in time and guiding of the rotary guiding device herein is avoided. The rotary guiding device has advantages of a simple and compact structure, convenient machining, easy assembling, and a safe and highly-efficient operation, and is easy to be popularized and applied.
1. A push-the-bit rotary guiding device, comprising: a mandrel having a central passage; a sleeve, which is rotatably sleeved outside the mandrel; a plurality of swing ribs, which are circumferentially arranged in an outer wall of the sleeve with an interval; an actuation mechanism, for controlling each swing rib to swing respectively; a plurality of detectors, which are circumferentially arranged in the outer wall of the sleeve with an interval and for detecting a distance to a well wall in real-time; and a controller, for determining whether the actuation mechanism is required to actuate the swing ribs to swing according to the detected distance; wherein: the detectors are ultrasonic sensors; a mounting slot is provided on the outer wall of the sleeve; and each ultrasonic sensor comprises a transduction unit which is fixedly arranged in the mounting slot and able to realize a detecting function, and a protection window which is fixed at an opening at a top end of the mounting slot.
2. The push-the-bit rotary guiding device, as recited in claim 1 , wherein each ultrasonic sensor further comprises a shock absorbing seat arranged between a bottom surface of the mounting slot and the transduction unit, a sound transmission window arranged between the protection window and the transduction unit, and a pressure maintaining filler which is sealed in the mounting slot by the sound transmission window.
3. The push-the-bit rotary guiding device, as recited in claim 2 , wherein each swing rib is circumferentially aligned with the corresponding detector.
4. The push-the-bit rotary guiding device, as recited in claim 2 , wherein: the protection window is made of a stainless steel material, and has a plurality of sound transmission holes thereon; the sound transmission window is made of fluororubber or silicone rubber; and the pressure maintaining filler is silicone oil.
5. The push-the-bit rotary guiding device, as recited in claim 4 , wherein each swing rib is circumferentially aligned with the corresponding detector.
6. The push-the-bit rotary guiding device, as recited in claim 4 , wherein: a circumferential groove is provided on an outer wall of the mandrel; and the sleeve is arranged in the circumferential groove and able to rotate independently.
7. The push-the-bit rotary guiding device, as recited in claim 4 , further comprising a clutch for cutting off or transferring a power from the mandrel to the sleeve.
8. The push-the-bit rotary guiding device, as recited in claim 1 , wherein each swing rib is circumferentially aligned with the corresponding detector.
9. The push-the-bit rotary guiding device, as recited in claim 1 , wherein: a circumferential groove is provided on an outer wall of the mandrel; and the sleeve is arranged in the circumferential groove and able to rotate independently.
10. The push-the-bit rotary guiding device, as recited in claim 1 , further comprising a clutch for cutting off or transferring a power from the mandrel to the sleeve.
11. An application method of a push-the-bit rotary guiding device, wherein:
the push-the-bit rotary guiding device comprises: a mandrel having a central passage; a sleeve, which is rotatably sleeved outside the mandrel; a plurality of swing ribs, which are circumferentially arranged in an outer wall of the sleeve with an interval; an actuation mechanism, for controlling each swing rib to swing respectively; a plurality of detectors, which are circumferentially arranged in the outer wall of the sleeve with an interval and for detecting a distance to a well wall in real-time; and a controller, for determining whether the actuation mechanism is required to actuate the swing ribs to swing according to the detected distance;
the detectors are ultrasonic sensors;
a mounting slot is provided on the outer wall of the sleeve; and each ultrasonic sensor comprises a transduction unit which is fixedly arranged in the mounting slot and able to realize a detecting function, and a protection window which is fixed at an opening at a top end of the mounting slot;
each ultrasonic sensor further comprises a shock absorbing seat arranged between a bottom surface of the mounting slot and the transduction unit, a sound transmission window arranged between the protection window and the transduction unit, and a pressure maintaining filler which is sealed in the mounting slot by the sound transmission window;
the protection window is made of a stainless steel material, and has a plurality of sound transmission holes thereon; the sound transmission window is made of fluororubber or silicone rubber; and the pressure maintaining filler is silicone oil;
each swing rib is circumferentially aligned with the corresponding detector;
a circumferential groove is provided on an outer wall of the mandrel; and the sleeve is arranged in the circumferential groove and able to rotate independently;
the push-the-bit rotary guiding device further comprises a clutch for cutting off or transferring a power from the mandrel to the sleeve; and
the application method comprises steps of:
through the detector of the push-the-bit rotary guiding device, detecting a distance between each detector and a well wall in real-time; and
determining whether the distance is in a normal range; if the distance is in the normal range, actuating each swing rib to respectively swing by the actuation mechanism of the push-the-bit-rotary guiding device; if the distance is not in the normal range, stopping the actuation mechanism.
12. The application method, as recited in claim 11 , wherein: the normal range is (R h −Δ min)-(R h +Δ max); R h is equivalent to subtracting a distance between the detector and a central axis of the mandrel from a radius of a standard wellbore; Δ min is a lower limit value; and Δ max is an upper limit value.