Optimized dewatering process for an agricultural production facility
This disclosure describes techniques to optimize dewatering process in a production facility. A process separates components in a mixture by using a separation device and a dewatering device. The process receives the mixture of liquids and solids, and separates out suspended solids from the mixture of liquids and solids by using the separation device, wherein a liquid with insoluble solids stream is created. The process dewaters the liquid with insoluble solids stream by using the dewatering device to produce a liquid with small particles stream and insoluble solids having particle sizes that are greater than about 20 microns to about 1000 microns.
1. A method of reducing an amount of energy needed for processing streams in an agricultural production facility, the method comprising:
receiving a process stream of grain components, the process stream including a mixture of liquids and suspended solids;
separating the suspended solids from the liquids using a paddle screen to form a liquid with insoluble solids stream; and
dewatering the liquid with the insoluble solids stream post liquefaction by using a rotary press to produce 1) a liquid with particles stream and 2) insoluble solids, which have a solids content of about 10% to about 70% solids.
2. The method of claim 1 , wherein the process stream is obtained as a slurry from a liquefaction tank.
3. The method of claim 1 , wherein the insoluble solids have particle sizes that range from about 20 microns to about 1000 microns.
4. The method of claim 1 , further comprising drying the suspended solids.
5. The method of claim 1 , further comprising sending the liquid with particles stream to fermentation.
6. The method of claim 1 , further comprising sending the insoluble solids to be processed and to sell as a feed product, or sending the insoluble solids to be processed and mixed with syrup to sell as a feed product with syrup.
7. The method of claim 1 , further comprising sending the insoluble solids through a mechanical device to be further separated.
8. A method of reducing an amount of energy needed for processing streams in an agricultural production facility, the method comprising:
receiving liquids and suspended solids in a process stream from the agricultural production facility; and
dewatering the liquids and suspended solids in the process stream post liquefaction using a rotary press to produce 1) a liquid with particles stream and 2) insoluble solids having a solids content of greater than about 25% solids.
9. The method of claim 8 , wherein the liquids and suspended solids in the process stream comprise about 10% to about 38% solids content.
10. The method of claim 8 , wherein the liquid with particles stream comprises solids up to about 20% solids content.
11. The method of claim 8 , further comprising drying the insoluble solids having solids content greater than about 25%.
12. The method of claim 8 , further comprising separating the suspended solids from the liquids using a paddle screen prior to the dewatering.
13. A method comprising:
receiving liquids and solids in a process stream up to about 38% solids content; and
dewatering the liquids and solids in the process stream post liquefaction using a rotary press to produce 1) a liquid with particles stream having up to about 20% solids content and 2) insoluble solids having less than about 55% solids content.
14. The method of claim 13 , further comprising adding a chemical to the liquids and solids in the process stream prior to the dewatering.
15. The method of claim 13 , further comprising adding a liquid medium to the insoluble solids to remove additional components.
16. The method of claim 13 , further comprising spray or submerge washing the insoluble solids to remove additional amounts of components.
17. The method of claim 13 , further comprising separating the suspended solids from the liquids using a paddle screen prior to the dewatering.