Implantable access port including a sandwiched radiopaque insert
An access port for subcutaneous implantation is disclosed. The access port may include a body for capturing a septum for repeatedly inserting a needle therethrough into a cavity defined within the body. The access port may further include at least one feature structured and configured for identification of the access port subsequent to subcutaneous implantation. Methods of identifying a subcutaneously implanted access port are also disclosed. For example, a subcutaneously implanted access port may be provided and at least one feature of the subcutaneously implanted access port may be perceived. The subcutaneously implanted access port may be identified in response to perceiving the at least one feature. In one embodiment, an identification feature is included on a molded insert that is sandwiched between base and cap portions of the access port so as to be visible after implantation via x-ray imaging technology.
1. A method for manufacturing a power injectable access port, comprising:
providing a port body and a septum, the port body including a base portion and a cap portion;
providing a radiopaque insert including at least one indicia observable via x-ray imaging technology subsequent to subcutaneous implantation of the power injectable access port in a patient, the at least one indicia conveying to an observer that the power injectable access port is suitable for power injection;
interposing the radiopaque insert between the base portion and the cap portion such that a contoured portion of the radiopaque insert fits between correspondingly shaped features of the base portion and the cap portion; and
cooperatively mating the base portion to the cap portion with the radiopaque insert interposed therebetween such that a portion of the radiopaque insert remains external to the port body.
2. The method for manufacturing according to claim 1 , further comprising covering an opening in the cap portion with the septum, the opening in communication with a fluid cavity defined by the base portion and the cap portion.
3. The method for manufacturing according to claim 2 , wherein the base portion includes a stem integrally formed therewith, the stem in fluid communication with the fluid cavity, wherein the interposing includes fitting the contoured portion between the stem and a corresponding recess defined by the cap portion.
4. The method for manufacturing according to claim 1 , wherein the base portion includes a plurality of extending feet, and wherein the radiopaque insert comprises a plurality of contoured portions, the interposing comprising fitting each of the plurality of contoured portions about each of the plurality of extending feet.
5. The method for manufacturing according to claim 1 , wherein the radiopaque insert includes a radiopaque material selected from the group consisting of bismuth trioxide, bismuth subcarbonate, bismuth oxychloride, zirconium oxide, aluminum oxide, titanium dioxide, and combinations thereof.
6. The method for manufacturing according to claim 1 , wherein the radiopaque insert is provided by injection molding a mixture including about 70 percent acetyl resin and about 30 percent bismuth trioxide by weight.
7. The method for manufacturing according to claim 1 , wherein cooperatively mating the base portion to the cap portion further comprises ultrasonically welding the base portion to the cap portion.
8. The method for manufacturing according to claim 1 , wherein a plurality of ultrasonic welding features are disposed on the cap portion and arranged in a circular pattern about a fluid cavity defined by the base portion and the cap portion, each welding feature defining a triangular tooth, wherein cooperatively mating the base portion to the cap portion further comprises ultrasonically welding the cap portion to the base portion.
9. The method for manufacturing according to claim 1 , wherein the radiopaque insert is provided via extruding a length of material and slicing the length of material into the radiopaque insert.
10. The method for manufacturing according to claim 1 , wherein the radiopaque insert is provided via stamping the radiopaque insert from a formed sheet of material including a base material and a radiopaque material.