Gravel pack apparatus having actuated valves
A device and method allows a bore valve in the washpipe and in certain instances a port valve or sliding sleeve to open or close upon command from the surface so that gravel slurry may be placed in a wellbore.
1. A system for packing an annulus of a borehole around a wellscreen with gravel from a slurry, the system comprising:
a packer supporting the wellscreen in the borehole and having an internal seal in a first interior of the packer; and
a washpipe landing on the internal seal and having a crossover tool, the crossover tool conducting the slurry from the washpipe to the borehole annulus,
wherein the internal seal of the packer comprises a first variable diameter seat having at least two first segments positioned circumferentially about the first interior of the packer, and a first receiver, the at least two first segments movable between first and second positions relative to the first interior of the packer, the at least two first segments in the first position being unsealed with the washpipe, the at least two first segments in the second position sealing with the washpipe, and
wherein the first receiver receives a first signal and moves the at least two first segments, in response to the first signal, between the first and second positions.
2. The system of claim 1 , wherein the first receiver receives the first signal communicated by a radio frequency identification device.
3. The system of claim 1 , wherein the first receiver receives the first signal communicated by a pressure pulse.
4. The system of claim 1 , wherein the first receiver actuates a lock, the lock moving the at least two first segments between the first and second positions.
5. The system of claim 1 , wherein the crossover tool comprises a port for conducting the slurry to the borehole annulus and comprises a second variable diameter seat adjacent the port, the second variable diameter seat comprising at least two second segments and a second receiver, the at least two second segments movable between third and fourth positions in a second interior of the crossover tool, the second receiver receiving a second signal and moving the at least two second segments, in response to the second signal, between the third and fourth positions.
6. The system of claim 5 , wherein the at least two second segments move radially between the third position and the fourth position.
7. The system of claim 5 , wherein the at least two second segments in the third position allow a plug to pass through the second interior; and wherein the at least two second segments in the fourth position catch the plug.
8. The system of claim 7 , wherein the at least two second segments in the fourth position form a seal with the caught plug.
9. The system of claim 5 , wherein the second receiver actuates a lock, the lock moving the at least two second segments between the third position and the fourth position.
10. The system of claim 5 , wherein the second receiver receives the second signal communicated by a radio frequency identification device.
11. The system of claim 5 , wherein the second receiver receives the second signal communicated by a pressure pulse.
12. The system of claim 5 , wherein the second variable diameter seat comprises a collet having at least two fingers as the at least two second segments.
13. The system of claim 12 , wherein the at least two fingers move radially between the third position and the fourth position.
14. The system of claim 12 , wherein the at least two fingers in the third position allow a plug to pass through the second interior; and wherein the at least two fingers in the fourth position catch the plug.
15. The system of claim 14 , wherein the at least two fingers in the fourth position form a seal with the caught plug.
16. The system of claim 12 , wherein the second receiver actuates a lock, the lock moving the at least two fingers between the third position and the fourth position.
17. The system of claim 1 , further comprising a valve disposed on the crossover tool and actuatable to communicate reverse circulation from the borehole uphole of the packer to inside the wellscreen.
18. The system of claim 17 , wherein the valve is actuatable in response to a second signal.
19. A system for packing an annulus of a borehole around a wellscreen with gravel from a slurry, the system comprising:
a washpipe sealing adjacent the wellscreen; and
a crossover tool disposed on the washpipe, the crossover tool having a port for conducting the slurry to the borehole annulus and having a first valve with a variable diameter seal adjacent the port, the first valve comprising at least two first segments and at least one receiver,
the at least two first segments movable between first and second positions relative to an interior of the crossover tool, the at least two first segments in the first position opening the variable diameter seal of the first valve and allowing fluid communication through the first valve in the interior, the at least two first segments in the second position closing the variable diameter seal of the first valve to close off fluid communication through the first valve without the use of an additional plugging element in the interior and diverting the slurry to the port,
the at least one receiver receiving a first signal and moving the at least two first segments, in response to the first signal, between the first and second positions.
20. The system of claim 19 , wherein the at least one receiver receives the first signal communicated by a radio frequency identification device.
21. The system of claim 19 , wherein the at least one receiver receives the first signal communicated by a pressure pulse.
22. The system of claim 19 , wherein the at least one receiver actuates a lock, the lock moving the at least two first segments between the first position and the second position.
23. The system of claim 19 , wherein the at least two first segments move radially between the first position and the second position.
24. The system of claim 19 , further comprising a second valve disposed on the crossover tool and actuatable to communicate reverse circulation from the borehole uphole of the crossover tool to inside the wellscreen.
25. The system of claim 24 , wherein the second valve is actuatable in response to a second signal.