IP Library › Granted Patent US 10,283,817
Granted Patent B2
US 10,283,817 · App. 15/050,533 · Granted May 7, 2019

Battery charger and method of charging a battery

Inventors: Corey Barnett (Bowie, MD); David A. Miller (Baltimore, MD); Kelly E. Dyer (Silver Spring, MD); Oleksiy Sergyeyenko (Baldwin, MD); Kevin Wenger (Baltimore, MD); Nathan Cruise (Phoenix, MD)
Assignee: Black & Decker, Inc.
H01M10/425H01M2/022H01M2/1022H01M2/204H01M10/0525H01M2220/30H01M2250/30Y02B90/18
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Quick Facts
Patent No.
US 10,283,817
App. No.
15/050,533
Granted
May 7, 2019
Kind
B2
Abstract

A battery pack including a battery cell assembly, the battery cell assembly having a battery cell with a first end and a second end. A circuit board is adjacent to the battery cell and extending from the first end to the second end. A first electrical connector is disposed at the first end and connects a first end of the circuit board to the first end of the battery cell. A second electrical connector is disposed at the second end and connects a second end of the circuit board to the second end of the battery cell. A third electrical connector is disposed at the first end of the circuit board, the third electrical connector can be electrically connected to a powered device so that power from the battery cell may be provided to the powered device through the third electrical connector. A housing houses the battery cell assembly.

Claims (44)

1. A battery pack comprising:

a battery cell assembly, the battery cell assembly comprising:

a battery cell having a first end and a second end;

a circuit board adjacent to the battery cell and extending from the first end of the battery cell to the second end of the battery cell;

a first electrical connector disposed at the first end of the battery cell and connecting a first end of the circuit board to the first end of the battery cell;

a second electrical connector disposed at the second end of the battery cell and connecting a second end of the circuit board to the second end of the battery cell;

a third electrical connector disposed at the first end of the circuit board, the third electrical connector being configured to be electrically connected to a powered device so that power from the battery cell may be provided to the powered device through the third electrical connector; and a housing which houses the battery cell assembly.

2. The battery pack of claim 1 , wherein the battery pack further comprises a fourth electrical connector disposed at the second end of the circuit board, the fourth electrical connector being configured to be connectable to a charging source so that a charge can be provided to the battery cell through the fourth electrical connector.

3. The battery pack of claim 1 , wherein the third electrical connector comprises a pair of adjacent electrical connectors which provide a positive and negative electrode.

4. The battery pack of claim 3 , wherein the battery cell has one of a positive electrode and a negative electrode at the first end and the other of the positive electrode and the negative electrode at the second end.

5. The battery pack of claim 1 , wherein the housing comprises a first opening through which the third electrical connector is accessible and a second opening through which the fourth electrical connector is accessible.

6. The battery pack of claim 1 , wherein the housing comprises a first end portion adjacent to the first end of the battery cell and the first end of the circuit board.

7. The battery pack of claim 1 , wherein the housing comprises a circuit board side adjacent to the circuit board, the circuit board side of the housing having a rectangular shape and covering the circuit board.

8. The battery pack of claim 1 , wherein the circuit board has a width Y and the battery cell has a width D;

wherein the width Y is 120% or less of the width D.

9. The battery pack of claim 1 , wherein the housing has a primary width A; and

wherein the primary width A is 130% or less of the width D and 130% or less of the width Y.

10. The battery pack of claim 1 , wherein the circuit board is flat.

11. The battery pack of claim 10 , wherein the battery cell is cylindrical.

12. A battery pack comprising:

a battery cell having a first end and a second end;

an input electrical connector disposed adjacent the first end, the input electrical connector being configured to be connectable to a charging source so that a charge can be provided to the battery cell through the input electrical connector so as to charge the battery cell;

an output electrical connector disposed at the second end and being configured to be electrically connected to a powered device so that power from the battery cell may be provided to a powered device through the output electrical connector; and

a housing which houses the battery cell;

wherein a width of the housing is 130% or less of a width of the battery cell.

13. The battery pack of claim 12 , wherein the output electrical connector comprises a pair of adjacent electrical connectors which provide a positive and negative electrode.

14. The battery pack of claim 13 , wherein the battery cell has one of a positive electrode and a negative electrode at the first end and the other of the positive electrode and the negative electrode at the second end.

15. The battery pack of claim 1 , wherein the housing comprises a first opening through which the output electrical connector can be accessed and a second opening through which the input electrical connector can be accessed.

16. The battery pack of claim 1 , wherein the circuit board is flat and the battery cell is cylindrical.

17. A system comprising:

a battery pack;

at least one device selectively engaged with and powered by the battery pack;

wherein the battery pack comprises:

a battery cell assembly, the battery cell assembly comprising:

a battery cell having a first end and a second end;

a circuit board adjacent to the battery cell and extending from the first end to the second end;

a first electrical connector disposed at the first end and connecting a first end of the circuit board to the first end of the battery cell;

a second electrical connector disposed at the second end and connecting a second end of the circuit board to the second end of the battery cell;

a third electrical connector disposed at the first end of the circuit board, the third electrical connector being configured to be electrically connected to a powered device so that power from the battery cell may be provided to the powered device through the third electrical connector; and

a housing which houses the battery cell assembly.

18. The system of claim 17 , wherein the battery pack further comprises a fourth electrical connector disposed at the second end of the circuit board, the fourth electrical connector being configured to be connectable to a charging source so that a charge can be provided to the battery cell through the fourth electrical connector.

19. The system of claim 17 , wherein the housing comprises a first end portion adjacent to the first end of the battery cell and the first end of the circuit board and;

wherein the first end portion is configured to be inserted into the at least one device.

20. The system of claim 17 , wherein the at least one device comprises at least three devices.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2016
From: BARNETT, COREY; MILLER, DAVID A.; DYER, KELLY E.; SERGYEYENKO, OLEKSIY; WENGER, KEVIN; CRUISE, NATHAN
To: BLACK & DECKER INC.
Reel/Frame 039176/0134 →
Continuity (3)
Provisional Application 62119541 · Feb 23, 2015
Provisional Application 62222524 · Sep 23, 2015
Related Publication 20160248123A1 · Aug 25, 2016
Cited By (3)
US 12,280,485 US 12,401,165 US 12,512,702