Multistage filter
View Patent ↗A filter for separating contaminants from fluids. The filter includes stages of differing materials arranged one after another wherein the first stage blocks and captures contaminants of a selected size and passes everything smaller than this selected size. The next stage captures contaminants of a selected size which is smaller than those blocked by the first stage. The subsequent stages capture smaller and smaller contaminants. The layers comprise various materials including stranded meshes, fibrous tissues, metallic screens and ceramic discs and tubes. Some of the ceramic discs and tubes include a downstream coating to capture further contaminants such as water droplets.
1. A multistage filter capable of filtering contaminants from a liquid flowing under pressure into said multistage filter, said multistage filter comprising:
an imperforate outer cylindrical shell having an inner surface,
a first stage layer formed of plastic screen having a flat disc shape with apertures there through for defining an inlet, wherein an outer peripheral edge of the first stage layer is sealed to the inner surface of the outer cylindrical shell, and wherein the first stage layer has a downstream surface;
a second stage layer formed of metallic screen having a flat disc shape with openings of a size ranging of from 76 to 100 microns, wherein an outer peripheral edge of the second stage layer is sealed to the inner surface of the outer cylindrical shell, wherein the second stage layer has upstream and downstream surfaces, and wherein the upstream surface of the second stage layer is in contact with the downstream surface of the first stage layer;
a third stage layer of material having a flat disc shape with openings that are 60 microns in size, wherein an outer peripheral edge of the third stage layer is sealed to the inner surface of the outer cylindrical shell, wherein the third stage layer has upstream and downstream surfaces, and wherein the upstream surface of the third stage layer is in contact with the downstream surface of the second stage layer;
a fourth stage layer of material having a flat disc shape with openings that are 30 microns in size, wherein an outer peripheral edge of the fourth stage layer is sealed to the inner surface of the outer cylindrical shell, wherein the fourth stage layer has upstream and downstream surfaces, and wherein the upstream surface of the fourth stage layer is in contact with the downstream surface of the third stage layer;
a fifth stage layer of ceramic material having a flat disc shape with openings that are 10 microns in size, wherein an outer peripheral edge of the fifth stage layer is sealed to the inner surface of the outer cylindrical shell, wherein the fifth stage layer has upstream and downstream surfaces, and wherein the upstream surface of the fifth stage layer is in contact with the downstream surface of the fourth stage layer;
an 0-ring having upper and lower surfaces, wherein the upper surface of the 0-ring is in sealing contact with the downstream surface of the fifth stage layer;
a sixth stage layer of a metallic screen, wherein an outer peripheral edge of the sixth stage layer is sealed to the inner surface of the outer cylindrical shell, wherein the sixth stage layer has upstream and downstream surfaces, and wherein the upstream surface of the sixth stage layer is in sealing contact with the lower surface of the 0-ring; and
a bottom cover including an output aperture, wherein an outer peripheral surface of the bottom cover is sealed to the inner surface of the outer cylindrical shell, and wherein an upper surface of the bottom cover is in contact with the downstream surface of the sixth stage layer.