IP Library › Granted Patent US 10,297,824
Granted Patent B2
US 10,297,824 · App. 14/902,041 · Granted May 21, 2019

Positive electrode active material for lithium secondary battery, positive electrode, and secondary battery

Inventors: Yasutaka Iida (Fukui, JP); Daisuke Yamashita (Fukui, JP); Takaaki Masukawa (Fukui, JP); Hiroyuki Ito (Fukui, JP); Hiroyuki Kurita (Tsukuba, JP); Kenji Takamori (Tsukuba, JP); Yuichiro Imanari (Tsukuba, JP)
Assignees: Tanaka Chemical Corporation; Sumitomo Chemical Company, Limited
H01M4/525C01G53/50H01M4/366H01M4/505H01M10/0525C01P2002/20C01P2002/60C01P2002/72C01P2002/76C01P2004/53C01P2004/61C01P2004/62C01P2006/10C01P2006/12C01P2006/14C01P2006/16C01P2006/17C01P2006/40H01M2004/028
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Quick Facts
Patent No.
US 10,297,824
App. No.
14/902,041
Granted
May 21, 2019
Kind
B2
Abstract

Provided is a positive electrode active material which is useful for a lithium secondary battery having a battery resistance lower than that of the conventional positive electrode active material below freezing point. The positive electrode active material for a lithium secondary battery contains at least one element selected from a group consisting of nickel, cobalt and manganese, the positive electrode active material having a layered structure and satisfying all of the following requirements (1) to (3): (1) a primary particle size is 0.1 μm to 1 μm and a secondary particle size is 1 μm to 10 μm; (2) in an X-ray powder diffraction measurement using CuKα radiation, a crystallite size in the peak within 2θ=18.7±1° is 100 Å to 1200 Å and a crystallite size in the peak within 2θ=44.6±1° is 100 Å to 700 Å; and (3) in a pore distribution obtained by a mercury intrusion method, a pore peak exists in a range where the pore size is 10 nm to 200 nm and a pore volume in the said range is 0.01 cm 3 /g to 0.05 cm 3 /g.

Claims (40)

1. A positive electrode active material for a lithium secondary battery, the positive electrode active material having a layered structure and satisfying all of the following requirements (1) to (3):

(1) a primary particle size is greater than or equal to 0.1 μm and less than or equal to 0.49 μm and a secondary particle size is greater than or equal to 1 μm and less than or equal to 10 μm;

(2) in an X-ray powder diffraction measurement using CuKα radiation,

a crystallite size in the peak within 2θ=18.7 ±1° is 100 Å to 1200 Å and

a crystallite size in the peak within 2θ=44.6 ±1° is 100 Å to 700 Å; and

(3) in a pore distribution obtained by a mercury intrusion method,

a pore peak exists in a range where the pore size is 10 nm to 200 nm and a pore volume in the said range is 0.01 cm 3 /g to 0.05 cm 3 /g,

wherein the positive electrode active material is represented by the general formula Li a M 1 s M 2 1-s O 2 , where M 1 represents an essential metal comprising one or more of Ni, Co and Mn, M 2 represents one or more optional metal among Fe, Cu, Ti, Mg, Al, W, Zn, Zr, Ga and V, “a” is 0.9≤a≤1.2, and “s” is 0.9 ≤s≤1.

2. The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the secondary particle size is greater than or equal to 1 μm and less than or equal to 5 μm.

3. The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the positive electrode active material has a BET specific surface area between about 0.8 m 2 /g to about 4 m 2 /g.

4. The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the positive electrode active material has a void in the secondary particle.

5. The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the positive electrode active material is represented by the general formula Li a Ni x Co y Mn z O 2 ,

where

0.9≤a≤1.2,

0.3<x<1,

0≤y<0.4,

0<z<0.4, and

x+y+z=1.

6. The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the primary particle size is greater than or equal to 0.19 μm and less than or equal to 0.49 μm.

7. The positive electrode active material for a lithium secondary battery according to claim 1 , wherein the one or more optional metal comprises W.

8. A positive electrode for a lithium secondary battery having a positive electrode active material, the positive electrode active material having a layered structure and satisfying all of the following requirements (1) to (3):

(1) a primary particle size is greater than or equal to 0.1 μm and less than or equal to 0.49 μm and a secondary particle size is greater than or equal to 1 μm and less than or equal to 10 μm;

(2) in an X-ray powder diffraction measurement using CuK αradiation,

a crystallite size in the peak within 2θ=18.7 ±1° is 100 Å to 1200 Å and

a crystallite size in the peak within 2θ=44.6 ±1° is 100 Å to 700 Å; and

(3) in a pore distribution obtained by a mercury intrusion method,

a pore peak exists in a range where the pore size is 10 nm to 200 nm and a pore volume in the said range is 0.01 cm 3 /g to 0.05 cm 3 /g,

wherein the positive electrode active material is represented by the general formula Li a M 1 s M 2 1-s O 2 , where M 1 represents an essential metal comprising one or more of Ni, Co and Mn, M 2 represents one or more optional metal among Fe, Cu, Ti, Mg, Al, W, Zn, Zr, Ga and V, “a” is 0.9a1.2, and “s” is 0.9≤s≤1.

9. The positive electrode according to claim 8 , wherein the secondary particle size is greater than or equal to 1 μm and less than or equal to 5 μm.

10. The positive electrode according to claim 8 , wherein the positive electrode active material has a BET specific surface area between about 0.8 m 2 /g to about 4 m 2 /g.

11. The positive electrode according to claim 8 , wherein the positive electrode active material has a void in the secondary particle.

12. The positive electrode according to claim 8 , wherein the positive electrode active material is represented by the general formula Li a Ni x Co y Mn z O 2 ,

where

0.9≤a≤1.2,

0.3<x<1,

0≤y<0.4,

0<z<0.4, and

x+y+z=1.

13. The positive electrode for a lithium secondary battery according to claim 8 , wherein the one or more optional metal comprises W.

14. A lithium secondary battery having a positive electrode for a lithium secondary battery according to claim 8 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2025
From: SUMITOMO CHEMICAL COMPANY, LIMITED
To: TANAKA CHEMICAL CORPORATION
Reel/Frame 070288/0475 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2016
From: IIDA, YASUTAKA; YAMASHITA, DAISUKE; MASUKAWA, TAKAAKI; ITO, HIROYUKI
To: TANAKA CHEMICAL CORPORATION
Reel/Frame 037723/0744 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2016
From: KURITA, HIROYUKI; TAKAMORI, KENJI; IMANARI, YUICHIRO
To: SUMITOMO CHEMICAL COMPANY, LIMITED
Reel/Frame 037723/0863 →
Priority Claims (1)
JP 2013-144947 · Jul 10, 2013 · national
Continuity (1)
Related Publication 20160372749A1 · Dec 22, 2016