IP Library Granted Patent US 10,312,772
Granted Patent B2
US 10,312,772 · App. 15/857,495 · Granted Jun 4, 2019

Axial gap generator for powering a magnetic bearing

Inventor: Patrick McMullen (Villa Park, CA)
Assignee: Upwing Energy, LLC
H02K7/09E21B41/0085H02K1/2793H02K7/1807
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Quick Facts
Patent No.
US 10,312,772
App. No.
15/857,495
Granted
Jun 4, 2019
Kind
B2
Abstract

A device includes a rotor to rotate about a longitudinal axis, a magnetic bearing actuator, and an axial gap generator including a stator assembly adjacent to the rotor, the axial gap generator to generate an amount of power as a function of a gap spacing between the stator assembly and the rotor, the gap spacing parallel to the longitudinal axis, and the axial gap generator to supply the amount of power to a control coil of the magnetic bearing actuator.

Claims (39)

1. A device, comprising:

a rotor configured to rotate about a longitudinal axis;

a magnetic bearing actuator comprising a control coil positioned adjacent to the rotor and configured to impart a force on the rotor parallel to the longitudinal axis; and

an axial gap generator comprising a stator assembly adjacent to the rotor and electrically connected to the control coil of the magnetic bearing actuator with a wired connection, the axial gap generator configured to generate an amount of power as a function of a gap spacing between the stator assembly and the rotor, the gap spacing parallel to the longitudinal axis, the axial gap generator configured to supply the amount of power to the control coil of the magnetic bearing actuator over the wired connection, where the control coil is a recipient of the amount of power from the axial gap generator.

2. The device of claim 1 , where the stator assembly is positioned adjacent a first side of the rotor and the control coil is positioned adjacent a second side of a rotor pole of the rotor opposite the first side, and in response to a displacement of the rotor in a first longitudinal direction that decreases the gap spacing, the amount of power from the stator assembly to the control coil increases and the magnetic bearing actuator is configured to apply a force on the rotor in a second longitudinal direction opposite the first longitudinal direction based on the amount of power received by the control coil.

3. The device of claim 1 , comprising a rectifier connected to the wired connection between the axial gap generator and the magnetic bearing actuator, the rectifier configured to convert the amount of power from the axial gap generator from an alternating current output to a direct current output.

4. The device of claim 1 , comprising an amplifier connected to the wired connection between the axial gap generator and the magnetic bearing actuator, the amplifier configured to amplify the amount of power from the axial gap generator to the magnetic bearing actuator.

5. The device of claim 1 , where the stator assembly comprises a first stator assembly adjacent a first longitudinal side of the rotor and a second stator assembly adjacent a second longitudinal side of the rotor opposite the first longitudinal side, the gap spacing comprising a first gap spacing between the first stator assembly and the first longitudinal side of the rotor and a second gap spacing between the second stator assembly and the second longitudinal side of the rotor.

6. The device of claim 5 , where the first stator assembly and the second stator assembly are connected to the magnetic bearing actuator, and the axial gap generator is configured to generate the amount of power from the first stator assembly and the second stator assembly as a function of the first gap spacing and the second gap spacing.

7. The device of claim 6 , where the first stator assembly is electrically connected to the second stator assembly, and the axial gap generator is configured to combine a first output from the first stator assembly and a second output from the second stator assembly to generate the amount of power.

8. The device of claim 7 , where the combined first output and second output is zero when the first gap spacing and the second gap spacing are the same, and the generated amount of power from the axial gap generator is positive or negative based on an increase or decrease in the first gap spacing and the second gap spacing.

9. The device of claim 5 , where the first stator assembly of the axial gap generator is configured to increase the amount of power generated as the first gap spacing decreases, and configured to decrease the amount of power generated as the first gap spacing increases.

10. The device of claim 9 , where the second stator assembly of the axial gap generator is configured to increase the amount of power generated as the second gap spacing decreases, and configured to decrease the amount of power generated as the second gap spacing increases.

11. The device of claim 5 , where the first stator assembly is connected to a first coil of the control coil on the magnetic bearing actuator, the first coil configured to selectively apply a force on the rotor in a first direction parallel to the longitudinal axis based on an amount of power from the first stator assembly.

12. The device of claim 11 , where the first coil is configured to apply a force on the rotor in the first direction in response to a movement of the rotor in a second longitudinal direction opposite the first direction, where the movement of the rotor in the second direction decreases the first gap spacing and increases the amount of power generated by the first stator assembly.

13. The device of claim 12 , where the second stator assembly is connected to a second coil of the control coil on the magnetic actuator, the second coil configured to selectively apply a force on the rotor in the second longitudinal direction based on an amount of power from the second stator assembly.

14. The device of claim 13 , where the second coil is configured to apply a force on the rotor in the second direction in response to a movement of the rotor in the first direction, where the movement of the rotor in the first direction decreases the second gap spacing and increases the amount of power generated by the second stator assembly.

15. The device of claim 14 , comprising a first rectifier connected between the first stator assembly and the first coil and a second rectifier connected between the second stator assembly and the second coil, each of the first rectifier and the second rectifier configured to convert the amount of power from an alternating current output to a direct current output.

16. The device of claim 1 , where the stator assembly comprises a first stator assembly adjacent a first longitudinal side of the rotor and a second stator assembly adjacent a second longitudinal side of the rotor opposite the first side of the rotor, the gap spacing comprises a first gap spacing between the first stator assembly and the first longitudinal side of the rotor and a second gap spacing between the second stator assembly and the second longitudinal side of the rotor, the axial gap generator configured to generate a first amount of power from the first stator assembly as a function of the first gap spacing and generate a second amount of power from the second stator assembly as a function of the second gap spacing.

17. The device of claim 16 , where, in response to a displacement of the rotor in a first longitudinal direction that modifies the first gap spacing, the magnetic bearing actuator is configured to provide a force on the rotor in a second longitudinal direction opposite the first longitudinal direction based on the first amount of power from the first stator assembly.

18. The device of claim 1 , where the control coil is a direct recipient of the amount of power from the axial gap generator.

19. The device of claim 1 , comprising a rotating device that comprises the rotor, the rotating device comprising at least one of a motor, pump, compressor, or blower.

20. A method, comprising:

rotating a rotor about a longitudinal axis;

generating, with a stator assembly of an axial gap generator positioned adjacent to the rotor, an amount of power as a function of a gap spacing between the stator assembly and the rotor, the gap spacing parallel to the longitudinal axis; and

supplying, with the axial gap generator, the amount of power to a control coil of a magnetic bearing actuator positioned adjacent to the rotor over a wired connection electrically connecting the control coil to the axial gap generator, where the control coil is a recipient of the amount of power from the axial gap generator.

21. The method of claim 20 , where generating an amount of power as a function of a gap spacing between the stator assembly and the rotor comprises generating a voltage output as a function of the gap spacing between the stator assembly and the rotor; and

supplying the amount of power to a control coil of a magnetic bearing actuator comprises altering a current supplied to the control coil based at least in part on the voltage output from the axial gap generator.

22. The method of claim 20 , where supplying the amount of power to the control coil of the magnetic bearing actuator comprises, in response to a displacement of the rotor in a first longitudinal direction that modifies the gap spacing, applying a force on the rotor with the magnetic bearing actuator based on the amount of power received by the control coil in a second longitudinal direction opposite the first longitudinal direction.

23. The method of claim 20 , where the stator assembly comprises a first stator assembly adjacent a first longitudinal side of the rotor and a second stator assembly adjacent a second longitudinal side of the rotor opposite the first side of the rotor, the gap spacing comprises a first gap spacing between the first stator assembly and the first longitudinal side of the rotor and a second gap spacing between the second stator assembly and the second longitudinal side of the rotor.

24. The method of claim 23 , where generating an amount of power comprises combining a first output signal from the first stator assembly with a second output signal from the second stator assembly to generate a combined output signal, the amount of power comprising the combined output signal.

25. The method of claim 23 , where generating an amount of power comprises generating a first amount of power from the first stator assembly as a function of the first gap spacing and generating a second amount of power from the second stator assembly as a function of the second gap spacing; and

where supplying the amount of power to the control coil of the magnetic bearing actuator comprises, in response to a displacement of the rotor in a first longitudinal direction that modifies the first gap spacing, supplying the first amount of power to the control coil of the magnetic bearing actuator and applying a force on the rotor with the magnetic bearing actuator in a second longitudinal direction opposite the first longitudinal direction based on the first amount of power received by the control coil.

26. The method of claim 25 , where supplying the amount of power to the control coil of the magnetic bearing actuator further comprises, in response to a displacement of the rotor in the second longitudinal direction that modifies the second gap spacing, supplying the second amount of power to the control coil of the magnetic bearing actuator and applying a force on the rotor with the magnetic bearing actuator in the first longitudinal direction based on the second amount of power received by the control coil.

27. The method of claim 20 , where the stator assembly comprises a first stator assembly adjacent a first longitudinal side of the rotor and a second stator assembly adjacent a second longitudinal side of the rotor, the gap spacing comprises a first gap spacing between the first stator assembly and the first longitudinal side of the rotor and a second gap spacing between the second stator assembly and the second longitudinal side of the rotor, and the control coil comprises a first control coil and a second control coil of the magnetic bearing actuator;

where generating an amount of power comprises generating, with the first stator assembly, a first amount of power as a function of the first gap spacing and generating, with the second stator assembly, a second amount of power as a function of the second gap spacing; and

supplying the amount of power comprises supplying, with the axial gap generator, the first amount of power to the first control coil of the magnetic bearing actuator and supplying, with the axial gap generator, the second amount of power to the second control coil of the magnetic bearing actuator, the first control coil to apply a force on the rotor in a first direction parallel to the longitudinal axis based on the first amount of power, and the second control coil to apply a force on the rotor in a second direction opposite the first direction and parallel to the longitudinal axis based on the second amount of power.

28. The method of claim 20 , further comprising converting, with a rectifier connected between the axial gap generator and the magnetic bearing actuator, the amount of power from an alternating current output to a direct current output.

29. The method of claim 20 , further comprising amplifying, with an amplifier connected between the axial gap generator and the magnetic bearing actuator, the amount of power from the axial gap generator to the magnetic bearing actuator.

Assignments (2)
CHANGE OF NAME Recorded Jan 13, 2022
From: UPWING ENERGY, LLC
To: UPWING ENERGY, INC.
Reel/Frame 058743/0187 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2018
From: MCMULLEN, PATRICK
To: UPWING ENERGY, LLC
Reel/Frame 045068/0633 →
Continuity (2)
Provisional Application 62561067 · Sep 20, 2017
Related Publication 20190089220A1 · Mar 21, 2019