Hybrid radial axial cutter
One or more techniques and/or systems are disclosed for a cutter/grinder system that can be engaged with a pump. The cutter/grinder system can comprise an axial cutting operation and a radial cutting operation, comprising a rotary cutter that has both radial and axial cutting edges. The rotating cutter can be operably engaged with a stationary cutter apparatus, non-movably engaged with a pump, where the stationary cutter apparatus comprises both an axial cutting operation and a radial cutting operation, comprising both radial and axial cutting edges. The system can facilitate reduction of a size of solids that may be entrained in a target fluid.
1. A cutter system for a pump, comprising:
a stationary cutter plate configured to operably couple with an intake area of a pump in a stationary disposition, the stationary cutter plate comprising a plurality of intake ports, the plurality of intake ports comprising:
a first set of plate intake ports disposed around a perimeter portion of the stationary cutter plate; and
a second set of plate intake ports disposed in an interior portion of the stationary cutter plate;
a stationary cutter wall fixedly engaged with the stationary cutter plate, and projecting in a substantially transverse direction from the perimeter of an intake side of the stationary cutter plate, the stationary cutter wall comprising a set of wall intake ports disposed in substantial alignment with the respective first set of plate intake ports, one or more of the respective wall intake ports comprising a wall cutting edge;
a rotating cutter configured to operably couple with a rotating shaft of the pump, and comprising a plurality of cutting arms projecting radially from a central hub portion of the rotating cutter, respective cutting arms comprising:
an axial cutting edge; and
a radial cutting edge.
2. The system of claim 1 , the second set of plate intake ports respectively comprising a stationary plate cutting edge.
3. The system of claim 1 , one or more of the second set of plate intake ports respectively comprising one of:
an ellipse shape; and
an elongated ellipse shape.
4. The system of claim 1 , the second set of plate intake ports disposed in substantially random alignment on the stationary cutter plate.
5. The system of claim 1 , the second set of plate intake ports disposed in a generally radial alignment on the stationary cutter plate between the hub portion and the perimeter.
6. The system of claim 1 , the axial cutting edge disposed at a leading edge of the cutting arm, and configured to provide a cutting action in operation with one or more of the second set of intake ports.
7. The system of claim 1 , the radial cutting edge disposed on a distal end of the cutting arm, and configured to provide a cutting action in operation with one or more of the wall cutting edges.
8. The system of claim 1 , the stationary cutter plate comprising one or more channels respectively fluidly coupled with at least one of the second set of plate intake ports.
9. The system of claim 8 , the one or more channels respectively fluidly coupled with at least one of the first set of plate intake ports.
10. The system of claim 1 , the stationary cutter wall comprising one or more sub-planar cut-outs disposed on the intake side of the stationary cutter wall, and respectively fluidly coupled with at least one wall intake port.
11. The system of claim 1 , one or more of the respective wall intake ports comprising a major arc shape, and the wall cutting edge disposed at a trailing point of the major arc shape.
12. The system of claim 1 , the respective cutting arms comprising a serrated surface disposed at a leading side, resulting in a serrated axial cutting edge.
13. The system of claim 1 , the rotating cutter comprising a cutter hub configured to selectably engage with the shaft of a pump.
14. The system of claim 1 , one or more of the radial cutting edges comprising a first cutting angle and a second cutting angle.
15. The system of claim 1 , the rotating cutter comprising a relief portion disposed at a trailing edge of one or more of the cutting arms, and configured to mitigate a cavitation effect.
16. A fluids pump comprising:
a stationary cutter base disposed at an intake end of the pump, the stationary cutter base comprising:
a wall disposed around the perimeter of the base, and projecting in a substantially transverse direction from an intake side of the base, the wall comprising a plurality of radial intake ports, respectively comprising a stationary radial cutting edge; and
a plurality of axial intake ports disposed on the base between the wall and a central hub portion, the plurality of axial intake ports respectively comprising a stationary axial cutting edge; and
a rotating cutter selectably engaged with a rotating shaft of the pump at the intake side of the base, the rotating cutter comprising:
at least two cutting arms projecting radially from the central hub;
a moving axial cutting edge disposed on respective cutting arms, and configured to provide a cutting action in combination with one or more of the stationary axial cutting edges; and
a moving radial cutting edge disposed on a distal end of one or more of the respective cutting arms, and configured to provide a cutting action in combination with one or more of the stationary radial cutting edges.
17. The pump of claim 16 , the base comprising one or more of:
one or more channels disposed on the intake side, respective one or more channels fluidly coupled with one or more of the radial intake ports or axial intake ports; and
one or more sub-planar cut-outs disposed on the intake side of the wall, and respectively fluidly coupled with at least one radial intake port.
18. The pump of claim 16 , the respective cutting arms comprising a serrated surface disposed at a leading side, resulting in a serrated moving axial cutting edge.
19. The pump of claim 16 , one or more of the moving radial cutting edges comprising a first cutting angle and a second cutting angle respectively configured to interact with the stationary radial cutting edge at different angles.
20. A method for utilizing a pump, comprising:
installing a pump in a system for transporting a fluid that comprises a mixture of fluids and solids, the pump comprising:
a stationary cutter operably coupled with an intake end of the pump, the stationary cutter comprising:
a perimeter wall projecting in a substantially transverse direction from the intake side of the pump, the wall comprising a plurality of perimeter intake ports, respectively comprising a radial cutting edge; and
a plurality of interior intake ports disposed on a base of the stationary cutter, the plurality of interior intake ports respectively comprising an axial cutting edge; and
a movable cutter engaged with a rotating shaft of the pump in operable engagement with the stationary cutter and configured to rotate to engage with the solids, the movable cutter comprising:
two or more cutting arms projecting radially from a central hub of the rotating cutter;
a first cutting edge disposed on a leading side of respective cutting arms, and configured to provide a cutting action in combination with one or more of the axial cutting edges; and
a second cutting edge disposed on respective cutting arms, and configured to provide a cutting action in combination with one or more of the radial cutting edges; and
placing the pump in a condition that allows it to be activated in a manner that provides a reduction in a size of the solids in the fluid for pumping.