Method and system for in-situ etch and regrowth in gallium nitride based devices
View Patent ↗A method of regrowing material includes providing a III-nitride structure including a masking layer and patterning the masking layer to form an etch mask. The method also includes removing, using an in-situ etch, a portion of the III-nitride structure to expose a regrowth region and regrowing a III-nitride material in the regrowth region.
1. A method of regrowing material, the method comprising:
providing a III-nitride structure including a substrate, a first epitaxial layer coupled to the substrate, a second epitaxial layer coupled to the first epitaxial layer, and an epitaxially grown masking layer comprising AlN coupled to the second epitaxial layer;
patterning the epitaxially grown masking layer to form an etch mask;
placing the III-nitride structure in a growth chamber;
removing, using an in-situ etch in the growth chamber, a portion of the III-nitride structure to expose a regrowth region; and
regrowing, in the growth chamber, a regrown III-nitride material in the regrowth region and over at least a portion of the etch mask.
2. The method of claim 1 wherein:
the substrate is characterized by a first conductivity type;
the first epitaxial layer is characterized by the first conductivity type; and
the second epitaxial layer is characterized by a second conductivity type opposite to the first conductivity type.
3. The method of claim 2 wherein removing, using the in-situ etch, the portion of the III-nitride structure comprises removing a portion of the second epitaxial layer and a portion of the first epitaxial layer, wherein the regrowth region is disposed in the first epitaxial layer.
4. The method of claim 2 further comprising
removing a portion of the regrown III-nitride material to expose the second epitaxial layer;
forming a first electrical contact to portions of the first epitaxial layer and portions of the second epitaxial layer; and
forming a second electrical contact to the substrate.
5. The method of claim 4 wherein the first electrical contact comprises:
a Schottky contact to the portions of the first epitaxial layer; and
an ohmic contact to the portions of the second epitaxial layer.
6. The method of claim 2 wherein the first epitaxial layer comprises an n-doped III-nitride material.
7. The method of claim 6 wherein the n-doped III-nitride material comprises GaN.
8. The method of claim 2 wherein the second epitaxial layer comprises a III-nitride material.
9. The method of claim 8 wherein the III-nitride material comprises GaN.
10. The method of claim 1 wherein the epitaxially grown masking layer comprising AlN is characterized by a thickness less than 4 nm.
11. The method of claim 1 , further comprising:
removing the regrown III-nitride material from the growth chamber;
removing a portion of the regrown III-nitride material to expose the second epitaxial layer;
forming a Schottky contact to the regrown III-nitride material;
forming an ohmic contact to portions of the second epitaxial layer; and
forming a second ohmic contact to the substrate.
12. The method of claim 1 wherein the regrowth region extends through the second epitaxial layer to the first epitaxial layer.
13. The method of claim 1 wherein the growth chamber comprises an MOCVD reactor.
14. The method of claim 1 wherein the first epitaxial layer comprises an n-type III-nitride material.
15. The method of claim 14 wherein the n-type III-nitride material comprises n− GaN.
16. The method of claim 1 wherein the second epitaxial layer comprises a III-nitride material.
17. The method of claim 16 wherein the III-nitride material comprises p+ GaN.