IP Library › Granted Patent US 10,323,108
Granted Patent B2
US 10,323,108 · App. 15/298,540 · Granted Jun 18, 2019

Long chain branched polymers and methods of making same

Inventors: Youlu Yu (Bartlesville, OK); Eric D. Schwerdtfeger (Bartlesville, OK); Max P. McDaniel (Bartlesville, OK); Alan L. Solenberger (Bartlesville, OK); Kathy S. Clear (Bartlesville, OK)
Assignee: Chevron Phillips Chemical Company LP
C08F110/02C08F10/02B01J21/08B01J23/26B01J35/1009B01J35/1014B01J35/1019B01J37/08C08F4/18C08F4/78C08F210/02C08F2500/04C08F2500/09
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Quick Facts
Patent No.
US 10,323,108
App. No.
15/298,540
Granted
Jun 18, 2019
Kind
B2
Abstract

A polymer having a long chain branching content peaking at greater than about 20 long chain branches per million carbon atoms, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 8 long chain branches per million carbon atoms, a polydispersity index of greater than about 20 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 1 long chain branches per chain, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution.

Claims (31)

1. A supported chromium catalyst comprising a chromium (VI) distribution of from about two chromium (VI) atoms to about 4 chromium (VI) atoms per nm 2 of catalyst wherein the support has a surface area of less than about 250 m 2 /g.

2. The supported chromium catalyst of claim 1 wherein the support comprises silica, alumina, aluminophosphates, or mixtures thereof.

3. The supported chromium catalyst of claim 1 wherein the support comprises a precipitated silica or a gelled silica.

4. The supported chromium catalyst of claim 1 wherein the support comprises a reinforced support.

5. The supported chromium catalyst of claim 4 wherein the reinforced support comprises (i) an alkaline aged support, (ii) a neutral aged support, (iii) a thermally-sintered support, (iv) a chemically-sintered support, (v) a support treated by secondary deposition, (vi) a hydrothermally-treated support, or (vii) combinations thereof.

6. The supported chromium catalyst of claim 1 wherein chromium is present in an amount of from about 0.01 wt. % to about 10 wt. % based on the total weight of the catalyst.

7. The supported chromium catalyst of claim 1 further comprising titanium.

8. The supported chromium catalyst of claim 7 wherein titanium is present in an amount of from about 0.1 wt. % to about 10 wt. % by total weight of the catalyst.

9. The supported chromium catalyst of claim 1 wherein the support has a pore volume of from about 0.5 cc/g to about 3.5 cc/g.

10. The supported chromium catalyst of claim 1 having a catalytic activity of greater than about 750 grams polymer product per gram catalyst used.

11. The supported chromium catalyst of claim 1 effective to polymerize a polymer having a long chain branching content peaking at greater than about 20 long chain branches per million carbon atoms, and a polydispersity index (M w /M n ) of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution.

12. The supported chromium catalyst of claim 1 effective to polymerize a polymer having a long chain branching content peaking at greater than about 8 long chain branches per million carbon atoms, a polydispersity index (M w /M n ) of greater than about 20 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution.

13. The supported chromium catalyst of claim 1 effective to polymerize a polymer having a long chain branching content peaking at greater than about 1 long chain branches per chain, and a polydispersity index (M w /M n ) of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution.

14. The supported chromium catalyst of claim 1 comprising a chromium (VI) distribution of from about two chromium (VI) atoms to about 3.5 chromium (VI) atoms per nm 2 of catalyst.

15. The supported chromium catalyst of claim 1 comprising a chromium (VI) distribution of from about two chromium (VI) atoms to about 3 chromium (VI) atoms per nm 2 of catalyst.

16. A method comprising:

contacting a chromium-containing compound, a support, and a titanium-containing compound to form a catalyst precursor; and

thermally-treating the catalyst precursor at temperature equal to or less than about 650° C. to form a polymerization catalyst,

wherein the catalyst has a chromium (VI) distribution of from about two chromium (VI) atoms to about 4 chromium (VI) atoms per nm 2 of catalyst wherein the support has a surface area of less than about 250 m 2 /g.

17. The method of claim 16 wherein the support comprises a precipitated silica, a gelled silica, or combinations thereof.

18. The method of claim 16 wherein the support is a reinforced support.

19. The method of claim 18 wherein the reinforced support comprises (i) an alkaline aged support, (ii) a neutral aged support, (iii) a thermally-sintered support, (iv) a chemically-sintered support, (v) a support treated by secondary deposition, (vi) a hydrothermally-treated support, or (vii) combinations thereof.

20. The method of claim 16 wherein the support has a pore volume of from about 0.5 cc/g to about 3.5 cc/g.

21. The method of claim 16 wherein the titanium-containing compound comprises titanyl nitrate, TiCl 3 , (Ti) 2 (SO 4 ) 3 , Ti(OH)Cl 2 , TiBr 3 , or combinations thereof.

22. The method of claim 16 wherein titanium is present in an amount of from about 0.1 wt. % to about 10 wt. % based on the total weight of the polymerization catalyst.

23. The method of claim 16 further comprising drying the precursor catalyst at a temperature range of from about 25° C. to about 300° C.

24. The method of claim 16 wherein chromium is present in an amount of from about 0.01 wt. % to about 10 wt. % based on the total weight of the polymerization catalyst.

25. The method of claim 16 further comprising contacting the polymerization catalyst with a cocatalyst comprising organoaluminum compounds, organoboron compounds, organolithium compounds, or mixtures thereof to form a catalyst composition.

26. The method of claim 25 further comprising contacting the catalyst composition with ethylene and recovering polyethylene.

27. The method of claim 16 wherein the catalyst has a chromium (VI) distribution of from about two chromium (VI) atoms to about 3.5 chromium (VI) atoms per nm 2 of catalyst.

28. The method of claim 16 wherein the catalyst has a chromium (VI) distribution of from about two chromium (VI) atoms to about 3 chromium (VI) atoms per nm 2 of catalyst.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2016
From: CLEAR, KATHY S.
To: CHEVRON PHILLIPS CHEMICAL COMPANY LP
Reel/Frame 040737/0457 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2016
From: YU, YOULU; SCHWERDTFEGER, ERIC D.; MCDANIEL, MAX P.; SOLENBERGER, ALAN L.; COLLINS, KATHY S.
To: CHEVRON PHILLIPS CHEMICAL COMPANY LP
Reel/Frame 040272/0144 →
Continuity (3)
Division 14676581 · Apr 1, 2015
Division 13308289 · Nov 30, 2011
Related Publication 20170037158A1 · Feb 9, 2017
Cited By (3)
US 12,515,202 US 12,544,745 US 12,570,770