Method for launching a cleaning element
A deformable cleaning element is encased within soluble packaging to maintain deformation. The deformed cleaning element is launched into the bore of a drill pipe/conduit or tubular. Contact with fluids within the bore dissolves the soluble packaging allowing the cleaning element to expand to its original shape.
1. A method of cleaning a pipe using a deformable cleaning element, the pipe having a bore with an axis, the method comprising:
mechanically deforming the cleaning element;
encasing the deformed cleaning element in flexible soluble packaging to maintain deformation of the cleaning element;
launching the encased deformed cleaning element into the pipe while encased in the flexible soluble packaging;
releasing the cleaning element from the flexible soluble packaging in the pipe by dissolving the flexible soluble packaging in the fluid in the bore and permitting the cleaning element to expand in the pipe; and
cleaning the pipe by axially moving the expanded cleaning element through the bore of the pipe.
2. A method as claimed in claim 1 , further comprising deforming the cleaning element into an ovoid form before encasing the cleaning element in the soluble packaging.
3. A method as claimed in claim 1 , further comprising deforming the cleaning element by passing between a set of at least two mechanical rollers.
4. A method as claimed in claim 3 , further comprising decreasing the diameter of the cleaning element by passing the cleaning element between sequential pairs of mechanical rollers, wherein the spacing between the two rollers in each pair decreases with each pair in the sequence.
5. A method as claimed in claim 4 , further comprising applying the flexible soluble packaging to the deformed cleaning element during the passage of the cleaning element through the mechanical rollers.
6. A method as claimed in claim 1 , further comprising fastening the flexible soluble packaging against expansion of the cleaning element once the cleaning element is deformed.
7. A method as claimed in claim 1 , further comprising transporting the deformed cleaning element within a transportation tube, the transportation tube having a smaller diameter than the inner diameter of the pipe to be cleaned.
8. A method as claimed in claim 1 , further comprising inserting the deformed cleaning element into a launch tube and launching the deformed cleaning element from the launch tube by pressing a launcher into the launch tube, pushing out the deformed cleaning element from the launch tube.
9. A method as claimed in claim 1 , further comprising launching the deformed cleaning element by positioning it axially in line with the bore of the pipe to be cleaned, and releasing the deformed cleaning element into the pipe.
10. A method as claimed in claim 1 , further comprising wrapping the flexible soluble packaging around the deformed cleaning element.
11. A method as claimed in claim 10 , wherein the flexible soluble packaging has a tensile resistance sufficient to resist extension of the flexible soluble packaging material as a result of the resilience of the cleaning element.
12. A method for deforming a cleaning element for launching into a pipe, the method comprising:
mechanically deforming the cleaning element;
encasing the deformed cleaning element in soluble packaging to maintain deformation of the cleaning element;
launching the encased deformed cleaning element into the pipe; and
deforming the cleaning element by passing between a set of at least two mechanical rollers.