IP Library Granted Patent US 10,348,186
Granted Patent B2
US 10,348,186 · App. 15/486,383 · Granted Jul 9, 2019

Overvoltage limiting of AC voltage generation

Inventors: Ansgar Schuler (Stegan, DE); Ulrich Richter (Freiburg, DE)
Assignee: TRUMPF Huettinger GmbH + Co. KG
H02M1/32H02M7/003H02M7/06H02M7/48H02M7/53871H02M2001/325
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Quick Facts
Patent No.
US 10,348,186
App. No.
15/486,383
Granted
Jul 9, 2019
Kind
B2
Abstract

An overvoltage limitation device, for an alternating current (AC) voltage generating system having an inverter circuit unit configured to supply power to a load with dynamic load impedance, includes: input connections for connection to the inverter circuit unit, output connections for connection to an intermediate circuit voltage unit connected to the inverter circuit unit, a rectifier including an alternating current connection and a direct current connection connected to the output connections, and an AC voltage converter including a primary side connected to the input connections and a secondary side connected to the alternating current connection. The overvoltage limitation device is configured such that, when peak values of an AC voltage exceed a first predetermined value at the input connections, power is transported from the input connections via the AC voltage converter and the rectifier to the output connections, and thus the AC voltage is limited to a second predetermined value.

Claims (46)

1. An overvoltage limiter for an alternating current (AC) voltage generator having an inverter circuit unit configured to supply power to a load with dynamic load impedance, wherein the overvoltage limiter comprises:

input connections for connection to the inverter circuit unit;

output connections for connection to an intermediate circuit voltage unit that is connected to the inverter circuit unit in the AC voltage generator and configured to provide a DC voltage;

a rectifier including an alternating current connection and a direct current connection that is connected to the output connections; and

an AC voltage converter including:

a primary side connected to the input connections and configured to receive an AC voltage, and

a secondary side connected to the alternating current connection of the rectifier,

wherein the overvoltage limiter is configured such that, when peak values of the AC voltage exceed a first predetermined value at the input connections, power is transported from the input connections via the AC voltage converter and the rectifier to the output connections, and then the AC voltage at the input connections is limited to a second predetermined value.

2. The overvoltage limiter of claim 1 , wherein an inductance at the input connections is less than 450 nH.

3. The overvoltage limiter of claim 1 , wherein the AC voltage converter comprises a transformer having a primary winding on the primary side and a secondary winding on the secondary side.

4. The overvoltage limiter of claim 3 , wherein the primary winding and the secondary winding each have lines that are strip-like and guided in a bifilar manner.

5. The overvoltage limiter of claim 3 , wherein the transformer is constructed such that a number of windings of the primary winding and a number of windings of the secondary winding differ by a maximum of one winding.

6. The overvoltage limiter of claim 1 , wherein the AC voltage converter is configured to have a leakage inductance less than 300 nH and carry a peak current greater than 30 A.

7. The overvoltage limiter of claim 1 , wherein the AC voltage converter is configured to have a direct current resistance less than 0.05 Ω.

8. The overvoltage limiter of claim 1 , further comprising at least one current flow director connected in series between the direct current connection of the rectifier and one of the output connections.

9. The overvoltage limiter of claim 1 , further comprising an impulse-resistant capacitor connected to the direct current connection of the rectifier.

10. The overvoltage limiter of claim 9 , wherein the impulse-resistant capacitor comprises one or more capacitor units which together have a capacitance greater than 20 μF.

11. The overvoltage limiter of claim 9 , further comprising connection lines connected between the impulse-resistant capacitor and the rectifier,

wherein the connection lines each have lengths shorter than 2 cm.

12. The overvoltage limiter of claim 1 , wherein the overvoltage limiter is configured such that, when peak values of the AC voltage are below the first predetermined value, no current flows through the rectifier.

13. The overvoltage limiter of claim 1 , wherein the AC voltage converter has an element magnetizable by current flow, and

wherein the overvoltage limiter is configured such that, with the AC voltage with peak values below the first predetermined value, only a current for magnetizing the element flows.

14. The overvoltage limiter of claim 1 , wherein the AC voltage converter is configured to be directly connected to the inverter circuit unit.

15. The overvoltage limiter of claim 1 , wherein the AC voltage converter is configured such that a product of a leakage inductance of the AC voltage converter and a peak current for the leakage inductance is less than 1 mHA.

16. The overvoltage limiter of claim 1 , further comprising connection lines connected between the rectifier and AC voltage converter,

wherein the connection lines comprise strip conductors that are bifilar and positioned one on the other.

17. The overvoltage limiter of claim 16 , wherein the strip conductors are separated only by insulator that is thinner than 0.2 mm, at least partially at least 10 mm wide, and at least 0.05 mm thick, and

wherein the strip conductors are each shorter than 10 cm.

18. The overvoltage limiter of claim 1 , wherein the intermediate circuit voltage circuit is configured to provide the DC voltage to a direct current source that is configured to convert the DC voltage into a direct current to be supplied to the inverter circuit unit.

19. An AC voltage generator comprising:

an inverter circuit unit configured to supply power to a load with dynamic load impedance;

an intermediate circuit voltage unit connected to the inverter circuit unit and configured to provide a DC voltage; and

an overvoltage limiter comprising:

input connections for connection to the inverter circuit unit;

output connections for connection to the intermediate circuit voltage unit;

a rectifier including an alternating current connection and a direct current connection that is connected to the output connections; and

an AC voltage converter including:

a primary side connected to the input connections and configured to receive an AC voltage and

a secondary side connected to the alternating current connection of the rectifier,

wherein the overvoltage limiter is configured such that, when peak values of the AC voltage exceed a first predetermined value at the input connections, power is transported from the input connections via the AC voltage converter and the rectifier to the output connections, and then the AC voltage at the input connections is limited to a second predetermined value.

20. The AC voltage generator of claim 19 , further comprising a direct current source coupled between the intermediate circuit voltage unit and inverter circuit unit and configured to convert power from a DC voltage source supplied from the intermediate circuit voltage unit into a power which supplies direct current.

21. A method of limiting AC voltage, comprising:

providing a first predetermined voltage at a direct current connection of a rectifier;

conducting power flowing from an AC voltage generator to a primary side of an AC voltage converter, a secondary side of the AC voltage converter being connected to an alternating current connection of the rectifier; and

in response to peak values of an AC voltage received at the primary side of the AC voltage converter exceeding a value of the first predetermined voltage, transporting the power via the AC voltage converter and the rectifier to an intermediate circuit voltage unit of the AC voltage generator that is configured to provide a DC voltage, such that the AC voltage is limited to a second predetermined value.

22. The method of claim 21 , further comprising at least partially supplying the power transported via the AC voltage converter and the rectifier to the AC voltage generator.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2019
From: SCHULER, ANSGAR; RICHTER, ULRICH
To: TRUMPF HUETTINGER GMBH + CO. KG
Reel/Frame 048964/0910 →
Priority Claims (1)
DE 10 2014 115 139 · Oct 17, 2014 · national
Continuity (2)
Continuation PCTEP2015073998 · Oct 16, 2015
Related Publication 20170222543A1 · Aug 3, 2017
Cited By (16)
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