IP Library Granted Patent US 10,352,270
Granted Patent B2
US 10,352,270 · App. 15/441,659 · Granted Jul 16, 2019

Galleryless piston with connection to pockets

Inventors: Michael Weinenger (Southfield, MI); Jeffrey L. Riffe (Troy, MI)
Assignee: Tenneco Inc.
F02F3/22F02F3/20F02F3/26F02F2200/04F02F2200/06
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Quick Facts
Patent No.
US 10,352,270
App. No.
15/441,659
Granted
Jul 16, 2019
Kind
B2
Abstract

A piston galleryless piston capable achieving improved thermal efficiency, fuel consumption, and engine performance is provided. The piston includes an undercrown surface exposed from an underside of the piston, a ring belt, pin bosses, and a pair of skirt panels coupled to the pin bosses by struts. The piston includes an inner undercrown region extending along the undercrown surface and surrounded by the skirt panels, struts, and pin bosses. The piston also includes a pair of outer pockets extending along the undercrown surface and each being surrounded by a portion of the ring belt, one of the pin bosses, and the struts coupling the one pin boss to the skirt panels. Each pin boss includes an opening extending from the inner undercrown region to one of the outer pockets for conveying cooling oil. The opening is located between a pin bore of the associated pin boss and the undercrown surface.

Claims (50)

1. A piston, comprising:

an upper wall including an undererown surface exposed from an underside of said piston,

a ring belt depending from said upper wall and extending circumferentially around a center axis of said piston,

a pair of pin bosses depending from said upper wall,

a pair of skirt panels depending from said ring belt and coupled to said pin bosses by struts,

an inner undercrown region extending along said undererown surface and surrounded by said skirt panels and said struts and said pin bosses,

a first outer pocket and a second outer pocket each extending along said undercrown surface,

said first outer pocket being surrounded by a portion of said ring belt, one of said pin bosses, and two off, said struts,

said second outer pocket being surrounded by another portion of said ring belt, another one of said pin bosses, and another two of said struts, and

an opening extending through one of said pin bosses from said inner undercrown region to one of said outer pockets.

2. The piston of claim 1 , wherein said opening is disposed between said undercrown surface and a pin bore of said pin boss.

3. The piston of claim wherein said opening and a pin bore of said pin boss each present a cross-sectional area when said piston is viewed in cross-section from a side facing said pin boss, and said cross-sectional area of said opening is less than said cross-sectional area of said pin bore.

4. The piston of claim 3 , wherein said cross-sectional area of said opening is 10% to 50% of said cross-sectional area of said pin bore.

5. The piston of claim 1 , wherein said opening has a length extending from said undercrown surface to a lower surface of said opening and a width extending between opposite side surfaces of said opening, and said width is greater than said length.

6. The piston of claim 1 , wherein when said piston is viewed in cross-section in a direction facing said pin boss, said undercrown surface presents a cross-sectional shape which is upwardly curved along said opening relative to a center of said opening, said opening includes a lower surface which is upwardly curved along said opening relative to a center of said opening, and said opening includes side surfaces which are concave relative to a center of said opening.

7. The piston of claim 1 , wherein when said piston is viewed in cross-section in a direction facing said pin boss said undercrown surface presents u cross-sectional shape which is straight along said opening, said opening includes a lower surface which is straight along said opening, and said opening includes side surfaces which are concave relative to a center of said opening.

8. The piston of claim 1 , wherein said pin boss including said opening also includes a pin bore, and when said piston is viewed in cross-section along a width of said pin bore, said undercrown surface is convex along said opening relative to a center of said opening, and a lower surface of said opening is straight along said opening.

9. The piston of claim 1 , wherein said pin boss including said opening also includes a pin bore, and when said piston is viewed in cross-section along a width of said pin bore, a first portion of said undercrown surface extending tom said inner undercrown region is straight along said opening, and a second portion of said undercrown surface extending from said first portion to said outer pocket is convex along said opening relative to a center of said opening.

10. The piston of claim 1 , wherein said piston includes a body formed of a single piece of material, said body includes said upper wall, said ring belt, said pin bosses, and said skirt panels.

11. The piston of claim 10 , wherein said material of said body is formed of steel.

12. The piston of claim 1 , wherein said piston does not include a cooling gallery floor or other feature bounding or partially bounding a cooling gallery.

13. The piston of claim 1 including a body formed of a single piece of material,

said material of said body is formed of steel,

said body does not have a cooling gallery floor or other features bounding or partially bounding a cooling gallery,

said body includes said upper wall presenting an upper combustion surface,

said upper combustion surface is a non-planar surface around said center axis,

said ring belt includes a top land and a plurality of ring grooves extending circumferentially around said center axis and along an outer diameter of said piston,

said pin bosses are disposed inwardly of said ring belt and provide a pair of laterally spaced pin bores surrounding a pin bore axis,

said pair of skirt panels are located diametrically opposite one another,

said undercrown surface is disposed radially inwardly of said ring belt,

said undercrown surface is not bounded by an enclosed or partially enclosed cooling gallery,

a first portion of said undercrown surface is provided by said inner undercrown region and a second portion of said undercrown surface is provided by said outer pockets,

said inner undererown region is located at said center axis and is surrounded by said pin bosses and said skirt panels and said struts,

said undercrown surface located in said inner undercrown region is concave when viewed from the bottom of said piston,

said outer pockets are located outwardly of said pin bosses,

said opening of said pin, boss is disposed between said undercrown surface and said pin bore of said pin boss,

said opening of said pin boss is spaced from said pin bore by a portion of said pin boss,

said opening of said phi boss and said pin bore of said pin boss each present a cross-sectional area when said piston is viewed in cross-section in a direction facing said pin boss,

said cross-sectional area of said opening is 10% to 50% of said cross-sectional area of said pin bore,

said opening extends from said undercrown surface to a lower surface with side surfaces connecting said undercrown surface and said lower surface;

said opening of said pin boss has a length extending from said undercrown surface to said lower surface and a width extending between said opposite side surfaces which is greater than said length, and

both of said pin bosses include said opening.

14. A method of manufacturing a piston, comprising the steps of:

providing a body including an upper wall, the upper wall including an undercrown surface exposed from an underside of the piston; a ring belt depending m the upper wall and extending circumferentially around a center axis of the piston; a pair of pin bosses depending from the upper wall; a pair of skirt panels depending from the ring belt and coupled to the pin bosses by struts; an inner undercrown region extending along the undercrown surface and surrounded by the skirt panels and the struts and the pin bosses; a first outer pocket and a second outer pocket each extending along the undercrown surface; the first outer pocket being surrounded by a portion of the ring belt, one of the pin bosses, and two of the struts; the second outer pocket being surrounded by another portion of the ring belt, another cane of the pin bosses, and another two of the struts; and

forming an opening extending through one of the pin bosses from the inner undercrown region to one of the outer pockets.

15. The method of claim 14 , wherein the step of forming the opening includes machining the opening through the pin boss.

16. The method of claim 14 , wherein the body is a single piece of material, and the step of providing the body includes forging or casting the body.

17. The method of claim 16 , wherein the opening is formed during the forging or casting stop.

18. The method of claim 14 , wherein the opening is formed between the undercrown surface and a pin bore of the pin boss.

19. The method of claim 14 , wherein the opening and a pin bore of the pin boss each present, a cross-sectional area when the piston is viewed in cross-section from a side facing the pin boss, and the cross-sectional area of the opening is 10% to 50% of the cross-sectional area of the pin bore.

Assignments (16)
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVE TRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
Reel/Frame 061975/0218 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 056886/0455 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 058392/0274 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
MERGER AND CHANGE OF NAME Recorded Nov 29, 2018
From: FEDERAL-MOGUL LLC; TENNECO INC.
To: TENNECO INC.
Reel/Frame 047626/0679 →
COLLATERAL TRUSTEE RESIGNATION AND APPOINTMENT, JOINDER, ASSUMPTION AND DESIGNATION AGREEMENT Recorded Oct 26, 2018
From: BANK OF AMERICA, N.A., AS CO-COLLATERAL TRUSTEE AND RESIGNING COLLATERAL TRUSTEE
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS CO-COLLATERAL TRUSTEE, SUCCESSOR COLLATERAL TRUSTEE
Reel/Frame 047630/0661 →
RELEASE OF SECURITY INTEREST Recorded Oct 22, 2018
From: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
To: FEDERAL-MOGUL LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL CHASSIS LLC; FEDERAL MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS, INC.
Reel/Frame 047276/0771 →
CONFIRMATORY GRANT OF SECURITY INTERESTS IN UNITED STATES PATENTS Recorded Oct 9, 2018
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVETRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 047223/0001 →
COLLATERAL TRUSTEE RESIGNATION AND APPOINTMENT AGREEMENT Recorded Apr 3, 2018
From: CITIBANK, N.A., AS COLLATERAL TRUSTEE
To: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 045822/0765 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Sep 26, 2017
From: FEDERAL-MOGUL LLC; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL WORLD WIDE, LLC
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 044013/0419 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jun 23, 2017
From: FEDERAL-MOGUL LLC; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL WORLD WIDE, INC.
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 042963/0662 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2017
From: WEINENGER, MICHAEL; RIFFE, JEFFREY L.
To: FEDERAL-MOGUL CORPORATION
Reel/Frame 042422/0436 →
Continuity (2)
Provisional Application 62302040 · Mar 1, 2016
Related Publication 20170254290A1 · Sep 7, 2017