Method and apparatus for a spray system
View Patent ↗An improvement to a roadside sprayer fixates spray nozzles on a registration plate. The registration plate may include integral tabs depending on the application. Inclination of the tabs is adjustable to place streams and droplets in a desired swath coverage. With the nozzles rigidly mounted onto the plate, the entire plate is nutated. The use of the registration plate in a spray unit creates a uniform nutation among the nozzles, thereby reducing variability in droplet placement, and providing a more predictable spray from the nozzles. In other embodiments, the spray unit is utilized in a spray system adaptable to service vehicles, and may be utilized in conjunction with a vegetation engagement device, such as a cutter to engage multiple zones of a roadway right-of-way. Additionally, an improved spray unit includes an electromagnetic field and an attractor to generate plate motion.
1. A spray system, comprising:
a first frame adaptable to a service vehicle;
a second frame connected to the first frame;
a spray head frame connected with the second frame;
a motion inducer mounted to the spray head frame;
a registration plate coupled with the motion inducer;
first and second nozzles coupled with the registration plate;
a first flow control unit mounted on the second frame, the first flow control unit fluidly coupled to a fluid source and to the first and second nozzles to deliver a fluid from the fluid source to the first and second nozzles when the first flow control unit is in an on position and cease the delivery of the fluid when the first flow control unit is in an off position; and
the motion inducer induces a motion to the registration plate during the delivery of fluid to the first and second nozzles by the first flow control unit to create droplet separation as the fluid exits the first and second nozzles, wherein the first flow control unit is isolated from the motion produced by the motion inducer due to its mounting on the second frame.
2. The spray system according to claim 1 , wherein the first flow control unit comprises:
a valve;
a valve actuator disposed in the valve; and
a manifold, comprising:
an inlet port connected at an outlet of the valve,
a first outlet port fluidly connected with the first nozzle, and a second outlet port fluidly connected with the second nozzle.
3. The spray system according to claim 1 , wherein the motion inducer is an electric motor with a shaft offset in a cam.
4. The spray system according to claim 3 , wherein the motion inducer generates motion in multiple planes.
5. The spray system according to claim 3 , wherein the motion inducer delivers single plane motion to the registration plate.
6. The spray system according to claim 1 , further comprising a switch panel for regulating the delivery of power to the first flow control unit and the motion inducer, thereby allowing an operator to regulate the delivery of fluid from the first and second nozzles.
7. The spray system according to claim 2 , wherein the first and second outlet ports of the first flow control unit are disposed upward, thereby reducing residual hose volume.
8. The spray system according to claim 7 , further comprising:
a second registration plate coupled with the motion inducer, wherein the motion inducer delivers a same effective stroke to the registration plates, thereby allowing the registration plates to move at a same frequency.
9. The spray system according to claim 1 , wherein the registration plate maintains its shape during a motion event, thereby delivering a consistent spray pattern.
10. The spray system according to claim 1 , further comprising:
third and fourth nozzles coupled with the registration plate;
a second flow control unit mounted on the second frame, the second flow control unit fluidly coupled to a fluid source and to the third and fourth nozzles to deliver a fluid from the fluid source to the third and fourth nozzles when the second flow control unit is in an on position and cease the delivery of the fluid when the second flow control unit is in an off position; and
the motion inducer induces a motion to the registration plate during the delivery of fluid to the third and fourth nozzles by the second flow control unit to create droplet separation as the fluid exits the third and fourth nozzles, wherein the second flow control unit is isolated from the motion produced by the motion inducer due to its mounting on the second frame.
11. The spray system according to claim 10 , wherein the second flow control unit comprises:
a valve;
a valve actuator disposed in the valve; and
a manifold, comprising:
an inlet port connected at an outlet of the valve,
a first outlet port fluidly connected with the third nozzle, and a second outlet port fluidly connected with the fourth nozzle.
12. The spray system according to claim 11 , wherein the first and second outlet ports of the second flow control unit are disposed upward, thereby reducing residual hose volume.
13. The spray system according to claim 1 , further comprising:
a controller for the delivery of electronic signals to the first flow control unit and the motion inducer.
14. The spray system according to claim 1 , wherein the first flow control units is disposed near the first and second nozzles to minimize the residual hose volume, thereby minimizing errant drippage.
15. The spray system according to claim 1 , wherein the coupling of the registration plate to the motion inducer reduces a working load on the motion inducer.
16. The spray system according to claim 11 , further comprising a second registration plate disposed on the spray head frame, wherein the motion inducer induces a motion to the second registration plate.
17. The spray system according to claim 16 , wherein
the spray head frame connects with the second frame for support and vibration isolation, thereby allowing the spray head frame to be rotated with the second frame to achieve a predetermined spray angle.
18. The spray system according to claim 17 , further comprising:
an actuator coupled to the first frame and the second frame, whereby the second frame pivots when the actuator is energized.
19. The spray system according to claim 11 , wherein a second registration plate connects with the spray head frame, further wherein the spray head frame dampens the motion imparted to the second registration plate by the motion inducer, thereby allowing the registration plates to move at different frequencies.