Methods, apparatus and systems for establishing a registered score, slit or slot in a corrugated board, and articles produced there from
Methods, apparatus, and systems increase converting accuracy and consistency of corrugated articles of manufacture such as blanks, intermediates or converted structures to minimize unintended gap variations, fishtail variations and visual discord as well as to minimize unintentional loss of strength due to conversion of such articles. The constitution of converted articles formed from a corrugated board blanks according to the invention comprises at least one intelligently located score, slit or slot (hereinafter collectively “registered modification”) based upon knowledge of the corrugated board's fluted medium, including the absolute relative location of at least one fluted medium feature and/or the fluted medium geometry, such as its pitch.
1. A method for creating a registered modification in corrugated board, the method comprising:
ascertaining locations of first and second features of a fluted medium in the corrugated board, the fluted medium having a plurality of flutes, each flute having a flute peak, a flute axis, and a flute pitch, wherein the first feature comprises a flute feature on a first one of the plurality of flutes and the second feature comprises a flute feature on a second one of the plurality of flutes;
determining a distance from the first and second features in a direction orthogonal to the flute axis for establishing a location of a first registered modification; and
creating the first registered modification at the established location without penetrating the corrugated board;
determining a distance from the first registered modification in the direction orthogonal to the flute axis for establishing a second location of a second registered modification; and
creating the second registered modification at the second established location without penetrating the corrugated board;
wherein the flute pitch is used to establish the second established location in combination with the location of the first registered modification.
2. The method of claim 1 wherein the first registered modification is linear and parallel with the flute axis.
3. The method of claim 1 wherein the flute feature comprises a flute valley.
4. The method of claim 3 wherein the first registered modification forms a corner of a corrugated container.
5. The method of claim 1 wherein the flute feature comprises a flute peak.