IP Library › Granted Patent US 10,367,078
Granted Patent B2
US 10,367,078 · App. 15/876,223 · Granted Jul 30, 2019

Semiconductor devices and FinFET devices having shielding layers

Inventors: Chia-Yuan Chang (Hsinchu, TW); Che-Hao Chang (Hsinchu, TW); Cheng-Hao Hou (Hsinchu, TW); Kuei-Lun Lin (Keelung, TW); Kun-Yu Lee (Tainan, TW); Xiong-Fei Yu (Hsinchu, TW); Chi-On Chui (Hsinchu, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L29/66795H01L21/02178H01L21/02205H01L21/02271H01L21/28158H01L29/408H01L29/513H01L29/517H01L29/66545H01L29/785H01L29/518H01L29/7848
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Quick Facts
Patent No.
US 10,367,078
App. No.
15/876,223
Granted
Jul 30, 2019
Kind
B2
Abstract

Semiconductor devices, FinFET devices and methods of forming the same are disclosed. One of the semiconductor devices includes a substrate and a gate structure over the substrate. The gate structure includes a high-k layer over the substrate, a shielding layer over the high-k layer, and an N-type work function metal layer over the shielding layer. In some embodiments, the shielding layer has a dielectric constant less than a dielectric constant of the high-k layer.

Claims (27)

1. A semiconductor device, comprising:

a substrate; and

a gate structure over the substrate and comprising:

a high-k layer over the substrate;

a shielding layer over the high-k layer; and

an N-type work function metal layer over the shielding layer,

wherein a dielectric constant of the shielding layer is less than a dielectric constant of the high-k layer.

2. The semiconductor device of claim 1 , wherein the substrate has at least one fin extending in a first direction, and the gate structure is across the at least one fin and extends in a second direction different from the first direction.

3. The semiconductor device of claim 1 , wherein the substrate is a planar substrate.

4. The semiconductor device of claim 1 , wherein the shielding layer has a dielectric constant from about 4 to 10.

5. The semiconductor device of claim 1 , wherein the high-k layer has a dielectric constant greater than about 12.

6. The semiconductor device of claim 1 , wherein the shielding layer comprises aluminum oxide, aluminum nitride or a combination thereof.

7. The semiconductor device of claim 1 , wherein the high-k layer is in a crystalline state, and the shielding layer is in an amorphous state.

8. The semiconductor device of claim 1 , wherein the N-type work function metal layer comprises TiAl, TiAlC, TiAlC, TaAl, TaAlN, TaAlC or a combination thereof.

9. The semiconductor device of claim 1 , wherein the gate structure is free of titanium nitride.

10. A FinFET device, comprising:

a substrate having at least one fin; and

a gate structure disposed across the at least one fin and comprising:

a high-k layer over the at least one fin;

an N-type work function metal layer over the high-k layer; and

an aluminum oxide layer between and in physical contact with the high-k layer and the N-type work function metal layer.

11. The FinFET device of claim 10 , further comprising a metal filling layer over the N-type work function metal layer.

12. The FinFET device of claim 11 , further comprising a metal barrier layer between the N-type work function metal layer and the metal filling layer.

13. The FinFET device of claim 12 , wherein the metal barrier layer comprises TiN, and the N-type work function metal layer comprises TiAl, TiAlC, TiAlC, TaAl, TaAlN, TaAlC or a combination thereof.

14. The FinFET device of claim 10 , wherein the gate structure is free of titanium nitride.

15. The FinFET device of claim 10 , further comprising an initial layer between the high-k layer and the at least one fin.

16. The FinFET device of claim 15 , wherein the high-k layer comprises a lower high-k layer and an upper high-k layer, and a dielectric constant of the lower high-k layer is between a dielectric constant of the initial layer and a dielectric constant of the upper high-k layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2018
From: CHANG, CHIA-YUAN; CHANG, CHE-HAO; HOU, CHENG-HAO; LIN, KUEI-LUN; LEE, KUN-YU; YU, XIONG-FEI; CHUI, CHI-ON
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 044694/0546 →
Continuity (2)
Provisional Application 62584085 · Nov 9, 2017
Related Publication 20190140082A1 · May 9, 2019