IP Library Granted Patent US 10,370,295
Granted Patent B2
US 10,370,295 · App. 16/151,549 · Granted Aug 6, 2019

Pozzolanic compositions containing fly ash and remediation agents for use in cementitious materials

Inventors: Joseph Earl Thomas (Malad City, ID); Richard Douglas Carter (Macon, GA); Jeffrey Alexander Whidden (Brentwood, MO)
Assignee: CR Minerals Company, LLC
C04B18/088C04B14/14C04B18/08C04B18/146C04B28/02C04B40/0039C04B2111/2015C04B2111/2023C04B2111/21C04B2111/26Y02W30/92Y02W30/94
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Quick Facts
Patent No.
US 10,370,295
App. No.
16/151,549
Granted
Aug 6, 2019
Kind
B2
Abstract

It has been unexpectedly discovered that the addition of ground-granulated blast-furnace slag to non-spec fly ash significantly improves the properties of the non-spec fly ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C fly ash. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec fly ash into certifiable Class F fly ash. Additionally, this disclosure provides a method of converting a Class C fly ash to a more valuable Class F fly ash. This discovery will extend diminishing Class F fly ash supplies and turn non-spec fly ash waste streams into valuable, certified fly ash pozzolan which will protect and enhance concrete, mortars and grouts.

Claims (16)

1. A pozzolanic composition for use in concrete, said composition comprising a non-spec fly ash combined with ground-granulated blast-furnace slag, wherein said ground-granulated blast-furnace slag is present in a concentration of about 1 wt % to about 99 wt %, and wherein the combination of said ground-granulated blast-furnace slag with said non-spec fly ash results in said pozzolanic composition meeting specifications under ASTM C618 and/or AASHTO M295 as a Class F pozzolan for pozzolanic admixtures in concrete.

2. The pozzolanic composition of claim 1 , wherein said ground-granulated blast-furnace slag is present in a concentration of about 10 wt % to about 90 wt %.

3. The pozzolanic composition of claim 1 , wherein a weight ratio of said ground-granulated blast-furnace slag to said fly ash is from about 0.01 to about 100 parts ground-granulated blast-furnace slag divided by parts fly ash.

4. The pozzolanic composition of claim 3 , wherein said weight ratio of said ground-granulated blast-furnace slag to said fly ash is from about 0.1 to about 10 parts ground-granulated blast-furnace slag divided by parts fly ash.

5. The pozzolanic composition of claim 1 , wherein said composition consists of said fly ash combined with said ground-granulated blast-furnace slag.

6. The pozzolanic composition of claim 1 , said pozzolanic composition further comprising an additive to adjust water demand of said pozzolanic composition in concrete.

7. A cementitious mixture comprising the pozzolanic composition according to claim 1 .

8. A concrete product or structure comprising aggregate and said cementitious mixture of claim 7 , or a reaction product thereof.

9. A pozzolanic composition for use in concrete, said composition comprising a non-spec fly ash combined with ground-granulated blast-furnace slag, wherein said ground-granulated blast-furnace slag is present in a concentration of about 1 wt % to about 99 wt %, wherein the combination of said ground-granulated blast-furnace slag with said non-spec fly ash results in said pozzolanic composition meeting specifications under ASTM C618 and/or AASHTO M295 as a Class C pozzolan for pozzolanic admixtures in concrete.

10. The pozzolanic composition of claim 9 , wherein said ground-granulated blast-furnace slag is present in a concentration of about 10 wt % to about 90 wt %.

11. The pozzolanic composition of claim 9 , wherein a weight ratio of said ground-granulated blast-furnace slag to said fly ash is from about 0.01 to about 100 parts ground-granulated blast-furnace slag divided by parts fly ash.

12. The pozzolanic composition of claim 11 , wherein said weight ratio of said ground-granulated blast-furnace slag to said fly ash is from about 0.1 to about 10 parts ground-granulated blast-furnace slag divided by parts fly ash.

13. The pozzolanic composition of claim 9 , wherein said composition consists of said fly ash combined with said ground-granulated blast-furnace slag.

14. The pozzolanic composition of claim 1 , said pozzolanic composition further comprising an additive to adjust water demand of said pozzolanic composition in concrete.

15. A cementitious mixture comprising the pozzolanic composition according to claim 9 .

16. A concrete product or structure comprising aggregate and said cementitious mixture of claim 15 , or a reaction product thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2019
From: THOMAS, JOSEPH EARL; CARTER, RICHARD DOUGLAS; WHIDDEN, JEFFREY ALEXANDER
To: CR MINERALS COMPANY, LLC
Reel/Frame 049788/0662 →
Continuity (6)
Continuation 16011856 · Jun 19, 2018
Continuation 15439573 · Feb 22, 2017
Continuation 15199821 · Jun 30, 2016
Continuation 14748320 · Jun 24, 2015
Provisional Application 62016965 · Jun 25, 2014
Related Publication 20190077708A1 · Mar 14, 2019
Cited By (2)
US 12,221,380 US 12,515,992