IP Library › Granted Patent US 10,374,233
Granted Patent B2
US 10,374,233 · App. 14/778,403 · Granted Aug 6, 2019

Method of manufacturing electrode slurry for lithium secondary battery, and electrode slurry

Inventors: Yuki Ochiai (Tokyo, JP); Keita Yamamoto (Tokyo, JP)
Assignee: FDK CORPORATION
H01M4/625H01M4/0404H01M4/13H01M4/139H01M4/622H01M10/0525H01M4/131H01M4/1391H01M10/052
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Quick Facts
Patent No.
US 10,374,233
App. No.
14/778,403
Granted
Aug 6, 2019
Kind
B2
Abstract

Slurry is prepared by dispersing a solvent containing fibrous carbon (carbon nanotube, vapor grown carbon fiber (VGCF (registered trademark))) by using a media-type disperser, and the slurry to be applied to a collector is obtained by kneading the prepared slurry and an electrode active material. As a media-type disperser, for example, a ball mill disperser or a bead mill disperser is used. The dispersion using the media-type disperser is performed for 5 to 10 hours. As a dispersant, for example, at least any one of a nonionic dispersant, an ethylenic dispersant, a polymeric dispersant and an amine dispersant is used. The dispersion is performed so that a fiber length of the fibrous carbon becomes 2 to 7 μm.

Claims (23)

1. A method of manufacturing electrode slurry for a lithium secondary battery, the method comprising:

a first step of obtaining a kneaded material by dry-kneading an electrode active material and a binder;

a second step of dispersing a solvent comprising fibrous carbon, water, and a nonionic polymer, using a media-type disperser to obtain a slurry, wherein the fibrous carbon is a conductive material;

a third step of wet-kneading the slurry obtained in the second step and the kneaded material obtained in the first step and water;

a fourth step of wet-kneading by adding water to a kneaded material obtained in the third step;

a fifth step of wet-kneading by adding a binder to a kneaded material obtained in the fourth step; and

a sixth step of obtaining an electrode slurry to be applied to a collector by agitating and defoaming a kneaded material obtained in the fifth step,

a fiber length of the fibrous carbon in the electrode slurry obtained in the sixth step being 2 to 7 μm.

2. The method of manufacturing the electrode slurry for the lithium secondary battery according to claim 1 , wherein

the media-type disperser is a ball mill disperser.

3. The method of manufacturing the electrode slurry for the lithium secondary battery according to claim 1 , wherein

the second step is independent of the first step, and

the media-type disperser used in the second step is a ball mill disperser using zirconia balls (Zr balls) as media.

4. The method of manufacturing the electrode slurry for the lithium secondary battery according to claim 2 , wherein

the second step is independent of the first step, and

the second step is dispersing the solvent for 5 to 10 hours by the ball mill disperser.

5. The method of manufacturing the electrode slurry for the lithium secondary battery according to claim 1 , wherein

the media-type disperser is a bead mill disperser.

6. The method of manufacturing the electrode slurry for the lithium secondary battery according to claim 1 , wherein

the fibrous carbon is a carbon nanotube.

7. The method of manufacturing the electrode slurry for the lithium secondary battery according to claim 6 , wherein

the fibrous carbon is a vapor grown carbon fiber.

8. An electrode slurry for a lithium secondary battery, the electrode slurry being manufactured by the method according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2015
From: OCHIAI, YUKI; YAMAMOTO, KEITA
To: FDK CORPORATION
Reel/Frame 036602/0878 →
Priority Claims (1)
JP 2013-055264 · Mar 18, 2013 · national
Continuity (1)
Related Publication 20160276670A1 · Sep 22, 2016