IP Library Granted Patent US 10,381,949
Granted Patent B2
US 10,381,949 · App. 16/050,636 · Granted Aug 13, 2019

Power converter with reduced power loss

Inventors: Roman Hamerski (Unterhaching, DE); Carsten Riefle (Zorneding, DE)
Assignee: Bayerische Motoren Werke Aktiengesellschaft
H02M7/219H02M1/088H02M7/23H02M7/493H02M7/5387
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Quick Facts
Patent No.
US 10,381,949
App. No.
16/050,636
Granted
Aug 13, 2019
Kind
B2
Abstract

A power converter including a bridge circuit is provided. The power converter is designed to convert a direct current of a current source into an alternating current and/or an alternating current into a direct current. The bridge circuit includes a first parallel circuit assembly, which is coupled to a higher potential of the current source and which has a plurality of switching elements connected in parallel, a second parallel circuit assembly, which is coupled to a lower potential of the current source and which has a plurality of switching elements connected in parallel, and a plurality of taps, which are each coupled to the first and second parallel circuit assemblies. Each switching element of the first and the second parallel circuit assemblies has two conducting connections and a control connection, which controls the flow of current from one conducting connection to the other conducting connection. The power converter also includes a control device, which is designed in such a way that, when the power converter is operated at partial load, at least one switching element of a parallel circuit assembly is controlled in such a way that said switching element is not switched on during at least one cycle. The switching elements of a parallel circuit assembly are thermally coupled to one another.

Claims (40)

1. A current converter, which is configured to convert a direct current of a current source to an alternating current and/or to convert an alternating current to a direct current, comprising:

a bridge circuit including

a first parallel circuit arrangement having a plurality of parallel-connected switching elements, the first parallel circuit arrangement being coupled to a higher potential of the current source,

a second parallel circuit arrangement having a plurality of parallel-connected switching elements, the second parallel circuit arrangement being coupled to a lower potential of the current source, and

a plurality of taps, which are each coupled to the first parallel circuit arrangement and second parallel circuit arrangement,

wherein each switching element of the first parallel circuit arrangement and the second parallel circuit arrangement has two line terminals and one control terminal that controls a flow of current from one line terminal to the other line terminal; and

a control device, which is configured such that

when a current transducer is operated at part load, at least one switching element of the first and second parallel circuit arrangements is actuated in such a way that the at least one switching element is not switched on during at least one cycle,

wherein the switching elements of at least one of the first and second parallel circuit arrangements are thermally coupled to one another in such a way that heat flows from one switching element of the at least one of the first and second parallel circuit arrangements to another switching element of the at least one of the first and second parallel circuit arrangements.

2. The current converter according to claim 1 , wherein the control device is configured in such a way that, when the current transducer is operated at part load, a greater number of switching elements of the first and second parallel circuit arrangements are actuated in such a way that they are switched on during a cycle, the greater the load is.

3. The current converter according to claim 2 , wherein the control device is configured in such a way that, when the current converter is operated at part load, a number of switching elements of the parallel circuit arrangements that are actuated in such a way that they are switched on during a cycle are selected in such a way that at least one switching device that is switched on during a cycle is located in each case as close as possible to a range of the highest power output.

4. The current converter according to claim 2 , wherein the control device is configured in such a way that, when the current transducer is operated at part load, a number of switching elements of the first and second parallel circuit arrangements that are actuated in such a way that they are switched on during a cycle are selected in such a way that at least one switching device that is switched on during a cycle is located in each case as close as possible to a range of the highest efficiency.

5. The current converter according to claim 4 , wherein a plurality of the switching elements of the first parallel circuit arrangements or of the second parallel circuit arrangements are located on a substrate.

6. The current converter according to claim 5 , wherein

the current converter includes a half-bridge having a series circuit composed of the first parallel circuit arrangement and of the second parallel circuit arrangement, and

a plurality of the switching elements of the first and second parallel circuit arrangements are located on a substrate.

7. The current converter according to claim 6 , wherein the switching elements each have at least one of the following:

a transistor;

a bipolar transistor;

a FET transistor;

a MOSFET transistor; and

an IGBT transistor.

8. The current converter according to claim 6 , wherein a freewheeling diode is connected in parallel with each of the first and second parallel circuit arrangements.

9. The current converter according to claim 1 , wherein the control device is configured in such a way that, when the current converter is operated at part load, a number of switching elements of the parallel circuit arrangements that are actuated in such a way that they are switched on during a cycle are selected in such a way that at least one switching device that is switched on during a cycle is located in each case as close as possible to a range of the highest power output.

10. The current converter according to claim 1 , wherein the control device is configured in such a way that, when the current transducer is operated at part load, a number of switching elements of the first and second parallel circuit arrangements that are actuated in such a way that they are switched on during a cycle are selected in such a way that at least one switching device that is switched on during a cycle is located in each case as close as possible to a range of the highest efficiency.

11. The current converter according to claim 1 , wherein a plurality of the switching elements of the first parallel circuit arrangements or of the second parallel circuit arrangements are located on a substrate.

12. The current converter according to claim 1 , wherein

the current converter includes a half-bridge having a series circuit composed of the first parallel circuit arrangement and of the second parallel circuit arrangement, and

a plurality of the switching elements of the first and second parallel circuit arrangements are located on a substrate.

13. The current converter according to claim 1 , wherein the switching elements each have at least one of the following:

a transistor;

a bipolar transistor;

a FET transistor;

a MOSFET transistor; and

an IGBT transistor.

14. The current converter according to claim 1 , wherein a freewheeling diode is connected in parallel with each of the first and second parallel circuit arrangements.

15. An inverter, comprising:

a current converter according to claim 1 .

16. An electric drive, comprising:

an inverter according to claim 15 , wherein at least one winding of an electric machine is connected to a tap of the inverter.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2018
From: HAMERSKI, ROMAN; RIEFLE, CARSTEN
To: BAYERISCHE MOTOREN WERKE AKTIENGESELLSCHAFT
Reel/Frame 046515/0216 →
Priority Claims (1)
DE 10 2016 201 504 · Feb 1, 2016 · national
Continuity (2)
Continuation PCTEP2017051703 · Jan 27, 2017
Related Publication 20180342961A1 · Nov 29, 2018
Cited By (5)
US 12,230,477 US 12,348,228 US 12,354,832 US 12,437,967 US 12,470,124