IP Library Granted Patent US 10,399,636
Granted Patent B2
US 10,399,636 · App. 15/791,420 · Granted Sep 3, 2019

Drive device for an electric bicycle powered electromotively and in a hybrid operating state involving muscular power

Inventors: Dietmar Greven (Dormagen, DE); Thorsten Krill (Gemmingen, DE); Alexander Baumann (Ostfildern, DE)
Assignee: AMPRIO GMBH
B62M6/50B62J7/04B62M3/003B62M6/55B62M6/75H02K7/108B62K2207/00
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Quick Facts
Patent No.
US 10,399,636
App. No.
15/791,420
Granted
Sep 3, 2019
Kind
B2
Abstract

A drive device for an electric bicycle includes a drive housing rigidly connected to a frame of the electric bicycle and a bottom bracket shaft arranged to rotate in the drive housing. First and second pedal cranks are arranged at respective ends of the bottom bracket shaft. The first and second pedal cranks are arranged to rotate with the bottom bracket shaft. A summing hollow shaft is rotatably supported in the drive housing. The summing hollow shaft is directly connected to the bottom bracket shaft via a cyclist's freewheel and, via a motor freewheel, to a gear driven by an electric motor. The summing hollow shaft is connected to a chain wheel for rotation therewith. A sensor assembly fixedly arranged in the drive housing includes a first torque sensor which cooperates with the bottom bracket shaft, and a second torque sensor which cooperates with the summing hollow shaft.

Claims (37)

1. A drive device for an electric bicycle operated electromotively and by a muscular force, the drive device comprising:

a drive housing rigidly connected to a frame of the electric bicycle;

a bottom bracket shaft arranged to rotate in the drive housing, the bottom bracket shaft comprising a first end and a second end arranged opposite to the first end;

a first pedal crank arranged at the first end of the bottom bracket shaft and a second pedal crank arranged at the second end of the bottom bracket shaft, each of the first pedal crank and the second pedal crank being arranged for rotation with the bottom bracket shaft;

a cyclist's freewheel;

a motor freewheel;

a gear;

an electric motor configured to drive the gear;

a chain wheel;

a summing hollow shaft rotatably supported in the drive housing, the summing hollow shaft being directly connected to the bottom bracket shaft via the cyclist's freewheel and, via the motor freewheel, to the gear which is driven by the electric motor, and the summing hollow shaft being connected to the chain wheel for rotation therewith; and

a sensor assembly fixedly arranged in the drive housing, the sensor assembly comprising a first torque sensor which is configured to cooperate with the bottom bracket shaft, and a second torque sensor which is configured to cooperate with the summing hollow shaft.

2. The drive device as recited in claim 1 , wherein the first torque sensor is arranged between the first pedal crank and the cyclist's freewheel.

3. The drive device as recited in claim 1 , wherein the second torque sensor is arranged between the cyclist's freewheel and the chain wheel.

4. The drive device as recited in claim 1 , wherein the motor freewheel is arranged between the second torque sensor and the chain wheel.

5. The drive device as recited in claim 1 , wherein,

at least one of the first torque sensor and the second torque sensor is a magnetic field sensor, and

at least one of the bottom bracket shaft and the summing hollow shaft has a corresponding magnetized region.

6. The drive device as recited in claim 1 , further comprising:

a single sensor receiving sleeve fixedly arranged in the drive housing,

wherein,

both the first torque sensor and the second torque sensor are fixedly arranged at the single sensor receiving sleeve.

7. The drive device as recited in claim 6 , wherein the single sensor receiving sleeve is configured to surround the bottom bracket shaft and the summing hollow shaft on an outside.

8. The drive device as recited in claim 1 , wherein at least one of the cyclist's freewheel and the motor freewheel is a sprag freewheel.

9. The drive device as recited in claim 1 , further comprising;

a two-stage transmission,

wherein,

the gear driven by the electric motor is provided as an output of the two-stage transmission.

10. The drive device as recited in claim 1 , further comprising:

a control device,

wherein,

the first torque sensor, the second torque sensor, and the electric motor are connected to the control device.

11. A method for operating the drive device as recited in claim 10 , the method comprising:

determining a first torsional moment in the bottom bracket shaft by the first torque sensor;

determining a second torsional moment in the summing hollow shaft by the second torque sensor;

comparing the first torsional moment and the second torsional moment to each other in the control device; and

generating a parameter from the comparison of the first torsional moment and the second torsional moment; and

using the parameter to control the electric motor.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2023
From: SRAM DEUTSCHLAND GMBH
To: SRAM, LLC
Reel/Frame 063053/0446 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2023
From: AMPRIO GMBH
To: SRAM DEUTSCHLAND GMBH
Reel/Frame 063040/0255 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2017
From: GREVEN, DIETMAR, MR.; KRILL, THORSTEN, MR.; BAUMANN, ALEXANDER, MR.
To: AMPRIO GMBH
Reel/Frame 044126/0580 →
Priority Claims (1)
DE 10 2016 120 544 · Oct 27, 2016 · national
Continuity (1)
Related Publication 20180118304A1 · May 3, 2018