K rail end cap
View Patent ↗A K rail end cap is fixed to ends of the K rails to repair chipped K rails or protect the ends of undamaged K rails. The caps are preferably a plastic material or the like, are between 0.093 inches and 0.125 inches thick, and about 9 inches deep. The caps slip over the top, sides, and bottom of the K rail ends, and may be glued in place. An opening in the face of the caps exposes metal loops at each end of the K rails to allow connection of consecutive K rails after the caps are attached.
1. A K rail cap, comprising:
a face having substantially a same shape as a cross-section of a K rail;
a skirt reaching back from the face and including a top and sides and configured to slide over an end of a K rail enclosing an end of the K rail;
an vertical connecting feature opening in the face to access connecting features on ends of the K rails; and
a recessed access opening reaching from the vertical opening to the top to allow a rod to be inserted vertically down through the connecting features of two consecutive K rails to connect the two consecutive K rails.
2. The K rail cap of claim 1 , wherein the skirt is sized to provide about a 0.22 inch clearance around the K rail end for glue and to accommodate manufacturing variations in the K rails.
3. The K rail cap of claim 1 , wherein the top of the skirt is angled up above the horizontal an angle A from vertical, reaching back from the face of the K rail cap.
4. The K rail cap of claim 3 , wherein the top of the skirt is angled up about one degree above the horizontal reaching back from the face of the K rail cap.
5. The K rail cap of claim 1 , wherein the K rail cap is between 0.093 and 0.130 inches thick.
6. The K rail cap of claim 5 , wherein the K rail cap is 0.130 inches thick.
7. The K rail cap of claim 1 , wherein the K rail cap is about 32.7 inches high, about 24.7 inches wide at the bottom, and about 6.7 inches wide at the top.
8. The K rail cap of claim 7 , wherein the K rail cap has a tapered top portion with a height of about 19.4 inches and tapered at an angle of about 6 degrees and a tapered bottom portion below the top portion and having a height of about 10.2 inches and tapered at an angle of about 35 degrees.
9. The K rail cap of claim 1 , wherein the connecting feature opening has a height of about 24.25 inches and a width of about 4.5 inches.
10. The K rail cap of claim 1 , wherein the K rail cap is made of plastic.
11. The K rail cap of claim 1 , wherein the K rail cap is made of High Density Polyethylene (HDPE).
12. A capped K rail, comprising:
a concrete K rail comprising:
a length;
a height of about 32 inches;
a bottom width of about 24 inches;
a top of about 6 inches;
a top portion tapered at about 6 degrees from the vertical;
a bottom portion below the top portion and tapered at about 35 degrees from the vertical;
opposite ends; and
two connecting loops embedded in each end of the K rail;
a K rail cap made of plastic and glued to one of the ends of the K rail and comprising:
a face having substantially a same shape as a cross-section of the K rail;
a skirt reaching back from the face and including a top and sides and configured to slide over an end of a K rail enclosing an end of the K rail;
an vertical connecting feature opening in the face to access connecting features on ends of the K rails; and
a recessed access opening reaching from the vertical opening to the top to allow a rod to be inserted vertically down through the connecting features of two consecutive K rails to connect the two consecutive K rails;
wherein the K rail cap has a clearance sufficient to slide the K rail cap over the K rail and glue the K rail cap to the K rail.
13. The K rail cap of claim 12 , wherein the skirt is sized to provide about a 0.22 inch clearance around the K rail end for glue and to accommodate manufacturing variations in the K rails.
14. The K rail cap of claim 12 , wherein the K rail cap is made of High Density Polyethylene (HDPE) plastic.
15. A capped K rail, comprising:
a concrete K rail comprising:
a length;
a height of about 32 inches;
a bottom width of about 24 inches;
a top of about 6 inches;
a top portion tapered at about 6 degrees from the vertical;
a bottom portion below the top portion and tapered at about 35 degrees from the vertical;
opposite ends; and
two connecting loops embedded in each end of the K rail;
a K rail cap made of High Density Polyethylene (HDPE) and glued to one of the ends of the K rail and comprising:
a face having substantially a same shape as a cross-section of the K rail;
a skirt reaching back from the face and including a top and sides and configured to slide over an end of a K rail enclosing an end of the K rail, the skirt sized to provide about a 0.22 inch clearance around the K rail end for glue and to accommodate manufacturing variations in the K rails;
an vertical connecting feature opening in the face to access connecting features on ends of the K rails; and
a recessed access opening reaching from the vertical opening to the top to allow a rod to be inserted vertically down through the connecting features of two consecutive K rails to connect the two consecutive K rails;
wherein the K rail cap has a clearance sufficient to slide the K rail cap over the K rail and glue the K rail cap to the K rail.