IP Library › Granted Patent US 10,424,801
Granted Patent B2
US 10,424,801 · App. 15/525,104 · Granted Sep 24, 2019

Cell structure, method for manufacturing the same, and fuel cell

Inventors: Takahiro Higashino (Itami, JP); Yohei Noda (Itami, JP); Chihiro Hiraiwa (Itami, JP); Naho Mizuhara (Itami, JP); Hiromasa Tawarayama (Itami, JP); Hisao Takeuchi (Itami, JP); Masatoshi Majima (Itami, JP)
Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.
H01M8/1253H01M4/9033H01M8/02H01M8/04201H01M8/12H01M8/126H01M8/1213H01M2008/1293H01M2300/0074Y02P70/56
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Quick Facts
Patent No.
US 10,424,801
App. No.
15/525,104
Granted
Sep 24, 2019
Kind
B2
Abstract

A cell structure includes a cathode, an anode, and a protonically conductive solid electrolyte layer between the cathode and the anode. The solid electrolyte layer contains a compound having a perovskite structure and containing zirconium, cerium, and a rare-earth element other than cerium. If the solid electrolyte layer has a thickness of T, the elemental ratio of zirconium to cerium at a position 0.25 T from a surface of the solid electrolyte layer opposite the cathode, Zr C /Ce C , and the elemental ratio of zirconium to cerium at a position 0.25 T from a surface of the solid electrolyte layer opposite the anode, Zr A /Ce A , satisfy Zr C /Ce C >Zr A /Ce A , and Zr C /Ce C >1.

Claims (25)

1. A cell structure comprising:

a cathode;

an anode; and

a protonically conductive solid electrolyte layer between the cathode and the anode, wherein

the solid electrolyte layer comprises a compound having a perovskite structure and containing zirconium, cerium, and a rare-earth element other than cerium, and

if the solid electrolyte layer has a thickness of T,

the elemental ratio of zirconium to cerium at a position 0.25 T from a surface of the solid electrolyte layer opposite the cathode, Zr C /Ce C , and the elemental ratio of zirconium to cerium at a position 0.25 T from a surface of the solid electrolyte layer opposite the anode, Zr A /Ce A , satisfy Zr C /Ce C >Zr A /Ce A , and Zr C /Ce C >1.

2. The cell structure according to claim 1 , wherein

the elemental ratio Zr C /Ce C ≥2, and

the elemental ratio Zr A /Ce A <2.

3. The cell structure according to claim 1 , wherein the compound is represented by formula (1):

A1Zr x Ce y B1 1-x-y O 3-δ

(where A1 is an alkaline earth metal element; B1 is a rare-earth element other than cerium; 0.4<x≤0.6; 0<y≤0.4; and δ is an oxygen deficiency).

4. A fuel cell comprising the cell structure according to claim 1 ,

wherein the fuel cell has an oxidant channel for supplying an oxidant to the cathode and a fuel channel for supplying a fuel to the anode.

5. A method for manufacturing a cell structure, comprising:

a first step of providing a cathode material, an anode material, and solid electrolytes, the solid electrolytes including a compound Z represented by formula (2):

A2Zr x1 Ce y1 B2 1-x1-y1 O 3-δ

(where A2 is an alkaline earth metal element; B2 is a rare-earth element other than cerium; x1/y1>1; 0.4≤x1≤1; 0≤y1≤0.5; and δ is an oxygen deficiency) and a compound C represented by formula (3):

A3Zr x2 Ce y2 B3 1-x2-y2 O 3-δ

(where A3 is an alkaline earth metal element; B3 is a rare-earth element other than cerium; x1/y1>x2/y2; 0≤x2<0.5; 0.4≤y2≤1; and δ is an oxygen deficiency);

a second step of forming the anode material into an anode shape;

a third step of depositing the compound C on a surface of the formed anode material;

a fourth step of depositing the compound Z on a surface of the deposited compound C and sintering the compounds C and Z to form a solid electrolyte layer; and

a fifth step of depositing the cathode material on a surface of the solid electrolyte layer and sintering the cathode material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2017
From: HIGASHINO, TAKAHIRO; NODA, YOHEI; HIRAIWA, CHIHIRO; MIZUHARA, NAHO; TAWARAYAMA, HIROMASA; TAKEUCHI, HISAO; MAJIMA, MASATOSHI
To: SUMITOMO ELECTRIC INDUSTRIES, LTD.
Reel/Frame 042272/0678 →
Priority Claims (1)
JP 2014-230625 · Nov 13, 2014 · national
Continuity (1)
Related Publication 20170317371A1 · Nov 2, 2017
Cited By (1)
US 12,633,561