IP Library › Granted Patent US 10,427,988
Granted Patent B2
US 10,427,988 · App. 15/313,425 · Granted Oct 1, 2019

Method and installation for treating a waste mixture, including separation and composting of said mixture

Inventor: Fabien Michel Alain Charreyre (Allegre, FR)
Assignee: FINANCE DEVELOPMENT ENVIRONNEMENT CHARREYRE—FIDEC
C05F17/0258B03B9/06B03C1/23B07B1/18B07B1/24B07B1/469B07B13/16B09B3/00C05F9/00C05F17/00C05F17/0027C05F17/0045C05F17/0276Y02A40/214Y02P20/145Y02W30/43Y02W30/523
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Quick Facts
Patent No.
US 10,427,988
App. No.
15/313,425
Granted
Oct 1, 2019
Kind
B2
Abstract

The invention concerns a method for treating a mixture of wastes ( 2 ), the latter being with heterogeneous sizes, shapes and consistencies, the treatment method being characterized in that it includes the following successive steps: Step E 1 during which the mixture of wastes ( 2 ) is separated into a first fraction of wastes ( 13 ) the size of which is smaller than about 180 mm, preferably smaller than 140 mm, via a first series of separation orifices ( 7, 8 ) and into a residual second fraction of wastes ( 14 ), said first series of separation orifices ( 7, 8 ) comprising primary orifices ( 7 ) and secondary orifices ( 8 ) the size of which is larger than the size of the primary orifices ( 7 ) so that the mixture of wastes ( 2 ) is first brought into contact with the secondary orifices and then with the primary orifices ( 7 ), Step E 2 during which the first fraction of wastes ( 13 ) is subjected to a composting process so as to compost, at least partially, the contained biodegradable wastes. Wastes sorting.

Claims (40)

1. A method for treating a mixture of wastes ( 2 ), the latter being with heterogeneous sizes, shapes and consistencies, a non-negligible portion of the mass of the mixture of wastes ( 2 ) being formed by biodegradable wastes and a non-negligible portion of the mass of the mixture being formed by non-biodegradable recyclable wastes ( 26 ) the treatment method being characterized in that it includes the following successive steps:

Step El during which the mixture of wastes ( 2 ) is separated into a first fraction of wastes ( 13 ) the size of which is smaller than about 180 mm via a first series of separation orifices ( 7 , 8 ) and into a residual second fraction of wastes ( 14 ), said first series of separation orifices ( 7 , 8 ) comprising primary orifices ( 7 ) and secondary orifices ( 8 ) the size of which is larger than the size of the primary orifices ( 7 ) so that the mixture of wastes ( 2 ) is first brought into contact with the secondary orifices and then with the primary orifices ( 7 ),

Step E 2 during which the first fraction of wastes ( 13 ) is subjected to a composting process so as to compost, at least partially, the contained biodegradable wastes, the composting process including the following successive steps:

Step A: the first fraction of wastes ( 13 ) is subjected to a first composting cycle so as to compost, at least partially, the biodegradable wastes of said first fraction of wastes ( 13 ), and to obtain a mixture of pre-composted wastes ( 2 ),

Step B: the mixture of pre-composted wastes ( 2 ) is subjected to a drying so as to obtain a mixture of dried wastes ( 2 ),

Step C: the mixture of dried wastes ( 2 ) is separated into at least one portion of heavy wastes ( 25 ) and one portion of light wastes ( 13 C), the portion of heavy wastes ( 25 ) being formed by wastes with a volumetric mass heavier than the wastes of the portion of light wastes ( 13 C),

Step D: the portion of light wastes ( 13 C) is subjected to a second composting cycle so as to compost, at least partially, the contained biodegradable wastes, and to obtain a mixture of refined wastes ( 28 ), in particular a compost.

2. The treatment method according to claim 1 , characterized in that the secondary orifices ( 8 ) have a size adapted to enable the passage of wastes the size of which is comprised between 1 times and 1.5 times the size of the wastes the passage of which is enabled by the primary orifices ( 7 ).

3. The treatment method according to claim 1 , characterized in that the wastes of the first fraction of wastes ( 13 ) have a size smaller than about 110 mm.

4. The treatment method according to claim 3 , characterized in that at least 10% of the mass of the mixture is formed by biodegradable wastes, and at least 10% of the mass of the mixture is formed by non-biodegradable recyclable wastes ( 26 ).

5. The treatment method according to claim 1 , characterized in that the mixture of wastes ( 2 ) is formed by domestic wastes, and/or by wastes of economic activities, said wastes not having undergone any prior sorting, or grinding.

6. The treatment method according to claim 1 , characterized in that it includes:

a step W during which is performed a recycling of the non-biodegradable recyclable wastes ( 26 ) which have been separated beforehand from the first fraction of wastes ( 13 ) during step E 2 and the recyclable wastes ( 26 ) which have been separated beforehand from the residual second fraction of wastes ( 14 ), and

a step X during which a refuse-derived fuel production process is subjected to the wastes which have been separated from the first fraction of wastes ( 13 ) during step E 2 and which have been separated from the residual second fraction of wastes ( 14 ).

7. The treatment method according to claim 1 , characterized in that the portion of heavy wastes ( 25 ) is added to the residual second fraction of wastes ( 14 ) upon completion of step E 1 .

8. The treatment method according to claim 1 , characterized in that it includes, upon completion of step E 1 and simultaneously with the latter, a step E 4 of separating the residual second fraction of wastes ( 14 ) into a subfraction of large-sized wastes and a subfraction of small-sized wastes ( 15 ), the subfraction of large-sized wastes being formed by wastes the size of which is larger than the subfraction of small-sized wastes ( 15 ).

9. The treatment method according to claim 8 , characterized in that the subfraction of large-sized wastes is formed by wastes the size of which is larger than about 330 mm, the subfraction of small-sized wastes ( 15 ) being formed by wastes the size of which is smaller than about 330 mm.

10. The treatment method according to claim 8 , characterized in that it includes a step E 5 of manual sorting of the subfraction of large-sized wastes, allowing separating recyclable wastes ( 26 ) contained therein and non-recyclable wastes ( 27 ) contained therein.

11. The treatment method according to claim 8 , characterized in that it includes a step E 6 of automated sorting of the subfraction of small-sized wastes ( 15 ), allowing separating recyclable wastes ( 26 ) contained therein and non-recyclable wastes ( 27 ) contained therein.

12. The treatment method according to claim 11 , characterized in that step E 6 includes a first substep E 61 of separating metallic wastes ( 26 A) contained in the subfraction of small-sized wastes ( 15 ) so as to separate at least most of the metallic wastes ( 26 A) contained in said subfraction of small-sized wastes ( 15 ), the metallic wastes ( 26 A) forming at least most of the recyclable wastes ( 26 ) contained in the small-sized wastes ( 15 ).

13. The treatment method according to claim 11 , characterized in that step E 6 includes a second substep E 62 of separation of the subfraction of small-sized wastes ( 15 ) into a flow of substantially flat wastes and a flow of substantially volume-shaped wastes.

14. The treatment method according to claim 13 , characterized in that step E 6 includes a third substep E 63 of robotized sorting of the flow of substantially flat wastes and of the flow of substantially volume-shaped wastes, so as to separate each of said flows of recyclable wastes ( 26 ) and non-recyclable wastes ( 27 ), the third substep E 63 being performed upon completion of the second substep E 62 .

15. The treatment method according to claim 1 , characterized in that, prior to step E 1 , the method comprises a step E 7 of opening bags ( 24 ) in which bags ( 24 ) the mixture of wastes ( 2 ) is contained, in order to release said mixture of wastes ( 2 ) from said bags ( 24 ) so as to perform step E 1 .

16. A plant for treating a mixture of wastes ( 2 ), the latter being with heterogeneous sizes, shapes and consistencies, a non-negligible portion of the mass of the mixture of wastes ( 2 ) being formed by biodegradable wastes, and a non-negligible portion of the mass of the mixture being formed by non-biodegradable recyclable wastes ( 26 ), the treatment plant being characterized in that it comprises:

a sorting machine ( 1 ), allowing separating the mixture of wastes ( 2 ) into a first fraction of wastes ( 13 ) the size of which is smaller than about 180 mm via a first series of separation orifices ( 7 , 8 ), said first series of separation orifices ( 7 , 8 ) comprising primary orifices ( 7 ) and secondary orifices ( 8 ) the size of which is larger than the size of the primary orifices ( 7 ) so that the mixture of wastes ( 2 ) is first brought into contact with the secondary orifices and then with the primary orifices ( 7 ), and into a residual second fraction of wastes ( 14 ),

a composting plant allowing subjecting the first fraction of wastes ( 13 ) to a composting process so as to compost, at least partially, the contained biodegradable wastes;

and wherein the sorting machine ( 1 ) comprises at least:

a first trommel section ( 3 ), provided with a first separation wall ( 5 ) extending over a first axial length (L 1 ) and being provided with a first series of separation through orifices ( 7 , 8 ) allowing separating the mixture of wastes ( 2 ) into a first fraction of wastes ( 13 ) getting across said first separation wall ( 5 ) via the first series of separation orifices ( 7 , 8 ) and into a residual second fraction of wastes ( 14 ) when the mixture of wastes ( 2 ) circulates along said first wall so as to be separated, and

a second trommel section ( 4 ), provided with a second separation wall ( 6 ) extending over a second axial length (L 2 ) smaller than the first length, said second separation wall ( 6 ) being provided with a second series of separation through orifices ( 9 ) allowing separating the residual second fraction of wastes ( 14 ) into a subtraction of small-sized wastes ( 15 ) getting across said second separation wall ( 6 ) via said second series of separation orifices ( 9 ) and into a residual subtraction of large-sized wastes ( 16 ), the subfraction of large-sized wastes ( 16 ) being formed by wastes the size of which is larger than the subfraction of small-sized wastes ( 15 ) when the residual second fraction of wastes ( 14 ) circulates along said second wall so as to be separated.

17. The treatment plant according to claim 16 , characterized in that the secondary orifices ( 8 ) have a size adapted to enable the passage of wastes the size of which is comprised between 1 times and 1.5 times the size of the wastes the passage of which is enabled by the primary orifices ( 7 ), the secondary orifices ( 8 ) being disposed upstream of the primary orifices ( 7 ) with regards to the flow direction of the mixture of wastes ( 2 ).

18. The treatment plant according to claim 16 , characterized in that it comprises at least one automatic line for sorting the wastes of a subfraction of small-sized wastes ( 15 ) from the residual second fraction of wastes ( 14 ), and at least one manual line for sorting a subfraction of large-sized wastes from the residual second fraction of wastes ( 14 ), the subtraction of large-sized wastes being formed by wastes the size of which is larger than the subfraction of small-sized wastes ( 15 ), the sorting lines allowing separating recyclable wastes ( 26 ) from the residual second fraction of wastes ( 14 ), as well as non-recyclable wastes.

19. The treatment plant according to claim 18 , characterized in that it comprises a plant for producing a refuse-derived fuel from the non-recyclable wastes separated by means of the sorting lines.

20. A plant for treating mixture of wastes ( 2 ), the latter being with heterogeneous sizes, shapes and consistencies, a non-negligible portion of the mass of the mixture of wastes ( 2 ) being formed by biodegradable wastes, and a non-negligible portion of the mass of the mixture being formed by non-biodegradable recyclable wastes ( 26 ), the treatment plant being characterized in that it comprises:

a sorting machine ( 1 ), allowing separating the mixture of wastes ( 2 ) into a first fraction of wastes ( 13 ) the size of which is smaller than about 180 mm via a first series of separation orifices ( 7 , 8 ), said first series of separation orifices ( 7 , 8 ) comprising primary orifices ( 7 ) and secondary orifices ( 8 ) the size of which is larger than the size of the primary orifices ( 7 ) so that the mixture of wastes ( 2 ) is first brought into contact with the secondary orifices and then with the primary orifices ( 7 ), and into a residual second fraction of wastes ( 14 ),

a composting plant allowing subjecting the first fraction of wastes ( 13 ) to a composting process so as to compost, at least partially, the contained biodegradable wastes, characterized in that the composting plant comprises:

at least one first composting bay ( 3 C) allowing subjecting the first fraction of wastes ( 13 ) to a first composting cycle so as to compost, at least partially, the biodegradable wastes of said first fraction of wastes ( 13 ), and to obtain a mixture of pre-composted wastes ( 2 ),

at least one bay ( 2 C) for drying the mixture of pre-composted wastes ( 2 ), allowing obtaining a mixture of dried wastes ( 2 ),

means for separating the mixture of dried wastes ( 2 ) at least into a portion of heavy wastes ( 25 ) and a portion of light wastes, the portion of heavy wastes ( 25 ) being substantially formed by wastes with a volumetric mass heavier than the wastes of the portion of light wastes,

at least one second composting bay ( 3 C) allowing subjecting the portion of light wastes to a second composting cycle so as to compost, at least partially, the contained biodegradable wastes, and obtain a mixture of refined wastes ( 28 ).

21. The treatment plant according to claim 20 , characterized in that it includes means for adding, to the residual second fraction of wastes ( 14 ), the portion of heavy wastes ( 25 ) separated by the separation means of the composting plant.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2019
From: CHARREYRE, FABIEN MICHEL ALAIN
To: FINANCE DEVELOPPEMENT ENVIRONNEMENT CHARREYRE - FIDEC
Reel/Frame 049959/0312 →
Priority Claims (1)
FR 14 54708 · May 23, 2014 · national
Continuity (1)
Related Publication 20170158574A1 · Jun 8, 2017
Cited By (1)
US 12,330,345