IP Library Granted Patent US 10,429,754
Granted Patent B2
US 10,429,754 · App. 15/996,741 · Granted Oct 1, 2019

Electrophotographic photosensitive member, process cartridge, and electrophotographic apparatus

Inventors: Koji Takahashi (Kashiwa, JP); Mai Murakami (Kashiwa, JP); Yoshihisa Saito (Toride, JP)
Assignee: Canon Kabushiki Kaisha
G03G5/14756G03G5/0614G03G5/0618G03G5/0672G03G5/071G03G5/075G03G5/14734G03G5/14786G03G5/14795G03G21/1803
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Quick Facts
Patent No.
US 10,429,754
App. No.
15/996,741
Granted
Oct 1, 2019
Kind
B2
Abstract

Provided is an electrophotographic photosensitive member, including: a support; a charge-generating layer on the support; a charge-transporting layer on the charge-generating layer; and a protective layer on the charge-transporting layer, wherein the protective layer contains the following components (α), (β), and (γ): (α) a polymer of a hole-transportable compound; (β) a polycarbonate resin; and (γ) a hole-transportable compound, wherein a content of the component (β) in the protective layer is 0.01 mass % or more and 4.0 mass % or less with respect to a content of the component (α) in the protective layer, wherein a content of the component (γ) in the protective layer is 0.001 mass % or more and 3.0 mass % or less with respect to the content of the component (α) in the protective layer, and wherein the charge-transporting layer contains the component (γ).

Claims (53)

1. An electrophotographic photosensitive member, comprising:

a support;

a charge-generating layer on the support;

a charge-transporting layer on the charge-generating layer; and

a protective layer on the charge-transporting layer, the protective layer comprising components (α), (β), and (γ):

(α) a polymer of a hole-transportable compound represented by formula (A)

where Z 1 to Z 3 independently represent an optionally substituted aryl group, and a substituent of the aryl group comprises a linear or branched alkyl group having 1 to 6 carbon atoms, a halogen atom or a polymerizable functional group, provided that the hole-transportable compound represented by the formula (A) has one or more polymerizable functional groups each serving as the substituent;

(β) a polycarbonate resin having a structural unit represented by formula (B)

where R 11 to R 14 independently represent a hydrogen atom, a methyl group or an ethyl group, and X 1 represents a single bond, an oxygen atom or a divalent hydrocarbon group; and

(γ) a hole-transportable compound represented by formula (C)

where Ar 1 and Ar 2 independently represent a substituted or unsubstituted phenyl group, Ar 3 represents an n-valent aromatic group and n represents an integer of 1 to 3, provided that component (γ) is free from any polymerizable functional group, wherein

a content of component ((3) in the protective layer is 0.01 to 4.0 mass % with respect to a content of component (a) in the protective layer,

a content of component (γ) in the protective layer is 0.001 to 3.0 mass % with respect to the content of component (a) in the protective layer, and

the charge-transporting layer contains component (γ).

2. An electrophotographic photosensitive member according to claim 1 , wherein the polymerizable functional group comprises an acryloyloxy group or a methacryloyloxy group.

3. An electrophotographic photosensitive member according to claim 1 , wherein the polymerizable functional group comprises a hydroxy group or a hydroxymethyl group.

4. An electrophotographic photosensitive member according to claim 1 , wherein the content of component (β) in the protective layer is 0.01 to 2.0 mass % with respect to the content of component (α) in the protective layer, and

the content of component (γ) in the protective layer is 0.001 to 1.0 mass % with respect to the content of component (α) in the protective layer.

5. An electrophotographic photosensitive member according to claim 1 , wherein the content of component (β) in the protective layer is 0.01 to 0.8 mass % with respect to the content of component (α) in the protective layer, and

the content of component (γ) in the protective layer is 0.01 to 1.0 mass % with respect to the content of component (α) in the protective layer.

6. An electrophotographic photosensitive member according to claim 1 , wherein a mass ratio content M β of component (β) in the protective layer and a content M γ of component (γ) in the protective layer satisfy 0.8≤M β /M γ ≤500.

7. An electrophotographic photosensitive member according to claim 1 , wherein the charge-transporting layer contains component (δ) which is at least one member selected from the group consisting of methyl benzoate and ethyl benzoate, and

a content of component (δ) in the charge-transporting layer is 0.8 to 5.0 mass % with respect to a total mass of the charge-transporting layer.

8. An electrophotographic photosensitive member according to claim 1 , wherein Ar 1 and Ar 2 independently represent a phenyl group which may be substituted with at least one group selected from the group consisting of an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms and an unsaturated hydrocarbon group having 2 to 4 carbon atoms.

9. An electrophotographic photosensitive member according to claim 1 , wherein the polymerizable functional group of formula (A) is selected from the group consisting of an acryloyloxy group, a methacryloyloxy group, a hydroxy group and a hydroxymethyl group.

10. An electrophotographic photosensitive member according to claim 1 , wherein formula (A) has two or more polymerizable functional group independently selected from the group consisting of an acryloyloxy group and a methacryloyloxy group.

11. A process cartridge, comprising:

an electrophotographic photosensitive member and at least one unit selected from the group consisting of a charging unit, a developing unit and a cleaning unit;

the process cartridge integrally supporting the electrophotographic photosensitive member and the at least one unit, and being removably mounted onto a main body of an electrophotographic apparatus;

the electrophotographic photosensitive member comprising a support, a charge-generating layer on the support, a charge-transporting layer on the charge-generating layer, and a protective layer on the charge-transporting layer; and

the protective layer comprising components (α), (β), and (γ):

(α) a polymer of a hole-transportable compound represented by formula (A)

where Z 1 to Z 3 independently represent an optionally substituted aryl group, and a substituent of the aryl group comprises a linear or branched alkyl group having 1 to 6 carbon atoms, a halogen atom or a polymerizable functional group, provided that the hole-transportable compound represented by the formula (A) has one or more polymerizable functional groups each serving as the substituent;

(β) a polycarbonate resin having a structural unit represented by formula (B)

where R 11 to R 14 independently represent a hydrogen atom, a methyl group or an ethyl group, and X 1 represents a single bond, an oxygen atom or a divalent hydrocarbon group; and

(γ) a hole-transportable compound represented by formula (C)

where Ar 1 and Ar 2 independently represent a substituted or unsubstituted phenyl group, Ar 3 represents an n-valent aromatic group and n represents an integer of 1 to 3, provided that component (γ) is free from any polymerizable functional group, wherein

a content of component (β) in the protective layer is 0.01 to 4.0 mass % with respect to a content of component (α) in the protective layer,

a content of component (γ) in the protective layer is 0.001 to 3.0 mass % with respect to the content of component (α) in the protective layer, and

the charge-transporting layer contains component (γ).

12. An electrophotographic apparatus, comprising:

an electrophotographic photosensitive member and at least one unit selected from the group consisting of a charging unit, an exposing unit, a developing unit and a transferring unit;

the electrophotographic photosensitive member comprising a support, a charge-generating layer on the support, a charge-transporting layer on the charge-generating layer, and a protective layer on the charge-transporting layer; and

the protective layer comprising components (α), (β), and (γ):

(α) a polymer of a hole-transportable compound represented by formula (A)

where Z 1 to Z 3 independently represent an optionally substituted aryl group, and a substituent of the aryl group comprises a linear or branched alkyl group having 1 to 6 carbon atoms, a halogen atom or a polymerizable functional group, provided that the hole-transportable compound represented by the formula (A) has one or more polymerizable functional groups each serving as the substituent;

(β) a polycarbonate resin having a structural unit represented by formula (B)

where R 11 to R 14 independently represent a hydrogen atom, a methyl group or an ethyl group, and X 1 represents a single bond, an oxygen atom or a divalent hydrocarbon group; and

(γ) a hole-transportable compound represented by formula (C)

where Ar 1 and Ar 2 independently represent a substituted or unsubstituted phenyl group, Ar 3 represents an n-valent aromatic group and n represents an integer of 1 to 3, provided that component (γ) is free from any polymerizable functional group, wherein

a content of component (β) in the protective layer is 0.01 to 4.0 mass % with respect to a content of component (α) in the protective layer,

a content of component (γ) in the protective layer is 0.001 to 3.0 mass % with respect to the content of component (α) in the protective layer, and

the charge-transporting layer contains component (γ).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 7, 2018
From: TAKAHASHI, KOJI; MURAKAMI, MAI; SAITO, YOSHIHISA
To: CANON KABUSHIKI KAISHA
Reel/Frame 046809/0183 →
Priority Claims (1)
JP 2017-114505 · Jun 9, 2017 · national
Continuity (1)
Related Publication 20180356745A1 · Dec 13, 2018
Cited By (6)
US 12,248,274 US 12,416,871 US 12,510,835 US 12,572,088 US 12,578,663 US 12,631,979