Electric machine rotor endcap
A vehicle electric machine may include a stator having end windings extending axially from the stator. A rotor may be disposed within the stator and including an endcap having an outer face defining outlets and a furrowed outer periphery with an edge configured to distribute coolant released from the outlets onto the outer face to different axial locations of the end windings during rotation. The furrowed outer periphery may taper toward an in inner flat portion. The outlets may be contained within the inner flat portion. The furrowed outer periphery may be symmetric about any axis perpendicular to and passing through an axis of rotation of the rotor. The outer face may further define channels extending from the outlets to the edge. The channels may be recessed in the outer face. The furrowed outer periphery may define concentric circumferential ridges.
1. A vehicle electric machine comprising:
a stator including end windings extending axially from the stator; and
a rotor disposed within the stator and including an endcap having an outer face (i) bounded by an outermost perimeter corner and an outer periphery and (ii) defining outlets configured to release coolant on the outer face, the outermost perimeter corner being furrowed to distribute the coolant on the outer face to different axial locations of the end windings during rotation.
2. The vehicle electric machine of claim 1 , wherein the furrowed outer periphery tapers toward an in inner flat portion.
3. The vehicle electric machine of claim 2 , wherein the outlets are contained within the inner flat portion.
4. The vehicle electric machine of claim 3 , wherein a maximum difference in height between any two locations on the outer face is less than half of an extended length of the end windings beyond the stator.
5. The vehicle electric machine of claim 1 , wherein the furrowed outer periphery is symmetric about any axis perpendicular to and passing through an axis of rotation of the rotor.
6. The vehicle electric machine of claim 1 , wherein the outer face further defines channels extending from the outlets to the edge.
7. The vehicle electric machine of claim 6 , wherein the channels are recessed in the outer face.
8. The vehicle electric machine of claim 1 , wherein the furrowed outer periphery defines concentric circumferential ridges.
9. A vehicle electric machine comprising:
a stator including end windings extending axially from the stator; and
a rotor disposed within the stator and including an endcap having an outer face, defining outlets, bounded by a furrowed outermost perimeter corner and an outer periphery with concentric circumferential ridges configured to distribute coolant released from the outlets onto the outer face to different axial locations of the end windings during rotation.
10. The vehicle electric machine of claim 9 , wherein the concentric circumferential ridges taper toward an in inner flat portion.
11. The vehicle electric machine of claim 10 , wherein the outlets are contained within the inner flat portion.
12. The vehicle electric machine of claim 11 , wherein a maximum difference in height between any two locations on the outer face is less than an extended length of the end windings beyond the stator.
13. The vehicle electric machine of claim 9 , wherein the concentric circumferential ridges are symmetric about any axis perpendicular to and passing through an axis of rotation of the rotor.
14. The vehicle electric machine of claim 9 , wherein the outer face further defines channels extending from the outlets to an edge of the endcap.
15. The vehicle electric machine of claim 14 , wherein the channels are recessed in the outer face.