IP Library › Granted Patent US 10,435,151
Granted Patent B2
US 10,435,151 · App. 15/832,209 · Granted Oct 8, 2019

System for converting a safeguarded free flight onboard battery-powered drone to a ground-powered tethered drone

Inventor: Kevin Hess (Ponte Vedra Beach, FL)
Assignee: DRONE AFS CORP.
B64C39/022B64C39/024B64C2201/042B64C2201/06B64C2201/148
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Quick Facts
Patent No.
US 10,435,151
App. No.
15/832,209
Granted
Oct 8, 2019
Kind
B2
Abstract

A system and method for converting onboard battery-powered, free-flight drones into ground-powered tethered drones that overcome the impediments designed into safeguarded free-flight drones. In combination with a ground-sourced power supply for the drone, power being delivered to the drone through a tether, the system comprises a battery emulating module that provides false signals to the drone's battery circuit board such that the onboard batteries may be removed and the alternative ground-based power source utilized without causing the drone's main circuit board to initiate a systems shutdown.

Claims (38)

1. A battery emulating module adapted to convert a free-flight, onboard battery-powered drone into a tethered, ground-powered drone, said drone comprising one or more native battery packs each comprising multiple cells, a native battery circuit board and a native main circuit board, and wherein said drone is safeguarded to prevent operation of said drone if said native battery pack is removed or an alternate source of power is supplied to said drone, the module comprising:

a power conversion system adapted to reduce voltage received from a ground-based power source supplied through a tether, and

a battery cell emulating system adapted to send emulating signals to the native battery circuit board;

whereby upon receipt of said emulating signals from said battery cell emulating system, the native battery circuit board is adapted to transmit signals to the native main circuit board indicating that all required conditions are met for standard operation of the drone and that power is being supplied by the one or more native battery packs rather than from the ground-based power source.

2. The module of claim 1 , wherein the native battery circuit board is a battery circuit board removed from one of the one or more native battery packs.

3. The module of claim 1 , further comprising a housing, and wherein said power conversion system, said battery cell emulating system and the native battery circuit board are disposed within said housing.

4. The module of claim 3 , wherein said housing comprises an interface for connection of said housing to the drone.

5. The module of claim 3 , further comprising heat transfer structures.

6. The module of claim 3 , further comprising a dedicated fan.

7. The module of claim 1 , further comprising a standby battery adapted to provide power to the drone if the ground-based power source is interrupted.

8. A safeguarded, free-flight, onboard battery-powered drone converted to a tethered drone, said drone comprising:

drone operational hardware;

a native main circuit board controlling said drone operational hardware;

one or more native battery packs, each of said native battery packs comprising multiple cells and a native battery circuit board in communication with said native main circuit board;

wherein said drone is safeguarded to prevent operation of said drone if said native battery pack is removed or an alternate source of power is supplied to said drone;

a battery emulating module adapted to receive power from a ground-based power source through a tether, said battery emulating module comprising a power conversion system adapted to reduce voltage received from the ground-based power source, and a battery cell emulating system adapted to send emulating signals to one of said native battery circuit boards;

whereby upon receipt of said emulating signals from said battery cell emulating system, said one of said native battery circuit boards transmits the required operational signal to said native main circuit board indicating that all required conditions are met for standard operation of said drone and that power is being supplied by said one or more native battery packs rather than from the ground-based power source.

9. The drone of claim 8 , wherein said native battery circuit board is a battery circuit board removed from one of the one or more native battery packs.

10. The drone of claim 8 , further comprising a housing, and wherein said power conversion system, said battery cell emulating system and said native battery circuit board are disposed within said housing.

11. The drone of claim 10 , wherein said housing comprises an interface for connection of said housing to said drone.

12. The drone of claim 10 , further comprising heat transfer structures.

13. The drone of claim 10 , further comprising a dedicated fan.

14. The drone of claim 8 , further comprising a standby battery adapted to provide power to the drone if the ground-based power source is interrupted.

15. A method of converting a free-flight, onboard battery-powered drone into a tethered, ground-powered drone, said drone comprising one or more native battery packs each comprising multiple cells, a native battery circuit board and a native main circuit board, and wherein said drone is safeguarded to prevent operation of said drone if said native battery pack is removed or an alternate source of power is supplied to said drone, the method comprising the steps of:

identifying and obtaining a free-flight native drone which is to be converted to a tethered drone;

removing a native battery pack from the drone;

removing the native battery circuit board from the removed native battery pack;

analyzing the removed native battery circuit board to determine the required operational signals normally obtained from the native battery cells;

providing a battery emulating module comprising a power conversion system and a battery cell emulating system;

programming said battery cell emulating system to produce emulated signals necessary to maintain operation of said drone;

connecting said native battery circuit board and said battery cell emulating system such that said emulated signals are able to be communicated to said native battery circuit board;

connecting a tether to a ground-based power source and to said battery emulating module;

delivering power from the ground-based power source to said power conversion system of said battery emulating module;

reducing voltage received from the ground-based power source;

producing the emulated signals and transmitting the emulated signals to said native battery circuit, such that said native battery circuit board communicates in normal manner to said native main circuit board that all required operational signals are within acceptable parameters for operation of the drone even though the drone is being powered by the ground-based power source.

16. The method of claim 15 , wherein said battery emulating module comprises a housing, further comprising the steps of:

positioning said native battery circuit board, said battery cell emulating system and said power conversion system within said housing; and

mounting said housing on said drone.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2019
From: HESS, KEVIN
To: DRONE AFS CORP.
Reel/Frame 050177/0979 →
Continuity (2)
Provisional Application 62430195 · Dec 5, 2016
Related Publication 20180155022A1 · Jun 7, 2018