Assessment of pumpoff risk
An automated system for assessing pumpoff risk can be used to warn operators and/or control machinery in order to avoid pumpoff. Pumpoff risk is assessed through the use and/or comparison of one or more models of pumpoff risk. These models can include a sand build up model (e.g., to determine the threshold buildup size where pumpoff risk is too great), a line speed increase model (e.g., to determine the maximum flow rate allowable given a maximum support line feed rate), a residual error comparison model (e.g., to compare the deviation of predicted tension from actual tension), and a statistical analysis model (e.g., to determine likelihood of pumpoff given statistical probability of each of a multitude of possible scenarios).
1. A system, comprising:
a pump operable to provide a pressurized fluid into a wellbore at a pump flow rate;
a support line feeder operable to feed a support line supporting a tool into the wellbore at a support line feed rate;
a meter operable to detect a tension in the support line;
a processor coupled to the pump, the support line feeder, and the meter; and
a non-transitory computer-readable storage medium containing instructions which, when executed on the processor, cause the processor to perform operations including:
applying at least one of the pump flow rate and the tension to a pumpdown model;
determining a pumpoff risk based on applying the at least one of the pump flow rate and the tension to the pumpdown model; and
providing an indication based on the pumpoff risk.
2. The system of claim 1 , wherein the instructions that cause the processor to provide the indication based on the pumpoff risk further cause the processor to perform operations including:
displaying a medium-risk indicator when the pumpoff risk is within a threshold; and
adjusting at least one of the pump and the support line feeder to reduce the pumpoff risk when the pumpoff risk is above the threshold.
3. The system of claim 1 , wherein the instructions cause the processor to perform operations including:
determining a maximum blockage size that can be cleared based on applying the support line feed rate and the pump flow rate to the pumpdown model; and
comparing the maximum blockage size to a threshold size to determine the pumpoff risk.
4. The system of claim 1 , wherein the instructions cause the processor to perform operations including:
determining a predicted tension of the support line based on applying the support line feed rate and the pump flow rate to the pumpdown model;
calculating a deviation between the predicted tension and the tension in the support line; and
comparing the deviation to a deviation threshold to determine the pumpoff risk.
5. The system of claim 1 , wherein determining the pumpoff risk is based on a tolerance, and wherein the instructions cause the processor to perform operations including:
determining a second pumpoff risk; and
adjusting the tolerance based on the second pumpoff risk.
6. A method, comprising:
obtaining one or more input variables representative of a pumpdown operation;
applying the one or more input variables to a pumpdown model;
determining a pumpoff risk based on applying the one or more input variables to the pumpdown model; and
providing an indication based on the pumpoff risk.
7. The method of claim 6 , wherein:
obtaining the one or more input variables comprises establishing a plurality of scenarios based on one or more perturbations;
applying the one or more input variables to the pumpdown model comprises evaluating the pumpdown model for each of the plurality of scenarios to determine an individual pumpoff risk for each of the plurality of scenarios; and
determining the pumpoff risk comprises providing a weighting to each of the plurality of scenarios and calculating a weighted average of the individual pumpoff risk for each of the plurality of scenarios.
8. The method of claim 7 , wherein:
obtaining the one or more input variables comprises measuring at least one of a support line feed rate of a support line and a pump flow rate; and
determining the pumpoff risk is based on applying at least one of the support line feed rate and the pump flow rate to the pumpdown model.
9. The method of claim 8 , wherein providing the indication comprises:
displaying a medium-risk indicator when the pumpoff risk is within a threshold; and
initiating an action to reduce the pumpoff risk when the pumpoff risk is above the threshold.
10. The method of claim 8 , wherein:
applying the one or more input variables comprises determining a maximum blockage size that can be cleared based on applying the support line feed rate and the pump flow rate to the pumpdown model; and
determining the pumpoff risk comprises comparing the maximum blockage size to a threshold size.
11. The method of claim 8 , wherein:
applying the one or more input variables comprises applying the pump flow rate to the pumpdown model to determine a minimum support line feed rate necessary to avoid pumpoff; and
determining the pumpoff risk comprises comparing the minimum support line feed rate necessary to avoid pumpoff to at least one of the support line feed rate and a maximum support line feed rate.
12. The method of claim 8 , wherein:
applying the one or more input variables comprises applying the support line feed rate to the pumpdown model to determine a maximum pump flow rate that avoids pumpoff; and
determining the pumpoff risk comprises comparing the maximum pump flow rate that avoids pumpoff to the pump flow rate.
13. The method of claim 8 , further comprising measuring a tension of the support line, wherein:
applying the one or more input variables comprises determining a predicted tension of the support line based on applying the support line feed rate and the pump flow rate to the pumpdown model; and
determining the pumpoff risk comprises:
calculating a deviation between the predicted tension and the measured tension; and
comparing the deviation to a deviation threshold to determine the pumpoff risk.
14. The method of claim 8 , further comprising measuring a tension of the support line, wherein:
applying the one or more input variables comprises determining a predicted tension of the support line based on applying the support line feed rate and the pump flow rate to the pumpdown model; and
determining the pumpoff risk comprises:
calculating a deviation between the predicted tension and the measured tension;
calculating a rate of change of the deviation; and
comparing the rate of change of the deviation to a rate-of-change threshold to determine the pumpoff risk.
15. The method of claim 6 , wherein determining the pumpoff risk is based on a tolerance, the method further comprising:
determining a second pumpoff risk; and
adjusting the tolerance based on the second pumpoff risk.
16. The method of claim 6 , further comprising pumping a fluid into a wellbore at a pump flow rate and measuring a tension of a support line, wherein at least one of the one or more input variables relates to the tension in the support line or the pump flow rate.
17. A method, comprising:
measuring a support line feed rate of a support line coupled to a tool in a wellbore;
measuring a pump flow rate of a pump providing pressurized fluid to the wellbore;
applying at least one of the support line feed rate and the pump flow rate to a pumpdown model;
dynamically determining a pumpoff risk based on applying the at least one of the support line feed rate and the pump flow rate to the pumpdown model; and
providing an indication based on the pumpoff risk.
18. The method of claim 17 , wherein providing the indication includes displaying at least one of a high-risk indication or a medium-risk indication.
19. The method of claim 17 , wherein providing the indication comprises initiating an action to adjust at least one of the support line feed rate and the pump flow rate to reduce the pumpoff risk.
20. The method of claim 17 , wherein dynamically determining the pumpoff risk is based on a tolerance, the method further comprising:
dynamically determining a second pumpoff risk; and
adjusting the tolerance based on the second pumpoff risk.