Tappet roller retaining approach

1. A roller assembly, comprising:

a roller shoe having a bottom surface, and a groove at the bottom surface, the groove having a semicircular portion and a straight portion extending from the semicircular portion, the semicircular portion having a first diameter and the straight portion having a first width;

wherein the roller shoe further includes a first portion at a distal end, a second portion at a proximal end, and an annulus undercut extending from the first portion to the second portion; and

a cylindrical roller positioned in the roller shoe groove, the cylindrical roller having a second diameter;

wherein the first width is greater than or equal to the first diameter and the second diameter is less than the first width.

2. The roller assembly of claim 1 , wherein the groove extends through the first portion and the annulus undercut.

3. The roller assembly of claim 2 , wherein a center of the semicircular portion is located nearer to the proximal end than the first portion.

4. The roller assembly of claim 1 , further including a tappet body having a distal end and an inner bore, the roller shoe being press-fit into the distal end of the tappet body.

5. The roller assembly of claim 4 , wherein the inner bore has a third diameter that is smaller than an outer diameter of the first portion and an outer diameter of the second portion, and one of smaller than and equal to an outer diameter of the annulus undercut.

6. The roller assembly of claim 5 , wherein when the roller shoe is press-fit into the distal end of the tappet body, the deformable groove deforms and the straight portion has a second width that is less than the second diameter and the cylindrical roller is retained in the deformable groove.

7. A method, comprising:

inserting a cylindrical roller in a roller shoe;

positioning the cylindrical roller into a tappet body;

generating a radial force at an interface between a first portion of the roller shoe and an inner bore of the tappet body in response to positioning the roller shoe into a tappet body;

deforming a groove in the roller shoe in response to the radial force generated at the interface between the first portion of the roller shoe and the inner bore of the tappet body;

retaining the roller in the roller shoe in response to deforming the groove; and

retaining the roller shoe in a fully inserted position with the roller protruding.

8. The method of claim 7 , wherein deforming is controlled at the interface between a first portion of the roller and the inner bore of the tappet body.

9. The method of claim 7 , wherein the deformable groove includes a semicircular portion and a straight portion extending from the semicircular portion, the semicircular portion having a first diameter and the straight portion having a first width;

wherein the cylindrical roller having a second diameter; and

wherein the first width is greater than or equal to the first diameter and the second diameter is less than the first width.

10. The method of claim 9 , wherein when deforming the deformable groove, the straight portion has a second width that is less than the second diameter.

11. An article of manufacture, comprising:

a roller shoe having a bottom surface, and a deformable groove formed in the bottom surface, the deformable groove having a semicircular portion and a straight portion extending from the semicircular portion, the semicircular portion having a first diameter and the straight portion having a first width; and

a cylindrical roller positioned in the deformable groove, the cylindrical roller having a second diameter;

wherein the first width is greater than or equal to the first diameter and the second diameter is less than the first width.

12. The article of manufacture of claim 11 , wherein the roller shoe further includes a first portion at a distal end, a second portion at a proximal end, and an annulus undercut extending from the first portion to the second portion.

13. The article of manufacture of claim 12 , wherein the groove extends through the first portion and the annulus undercut.

14. The article of manufacture of claim 13 , wherein a center of the semicircular portion is located nearer to the proximal end than the first portion.

15. The article of manufacture of claim 11 , further including a tappet body having a distal end, a proximal end, and an inner bore, the roller shoe being press-fit into the distal end of the tappet body.

16. The article of manufacture of claim 15 , wherein the inner bore has a third diameter that is smaller than an outer diameter of the first portion and an outer diameter of the second portion, and one of smaller than and equal to an outer diameter of the annulus undercut.

17. The article of manufacture of claim 16 , wherein when the roller shoe is press-fit into the distal end of the tappet body, the deformable groove deforms and the straight portion has a second width that is less than the second diameter and the cylindrical roller is retained in the roller shoe.

18. A high pressure fuel pump system, comprising:

a pump housing having a bore;

a plunger slidably disposed in the bore;

a cam;

a tappet body; and

a roller assembly disposed in the tappet body between the plunger and the cam;

wherein the roller assembly includes a roller shoe having a bottom surface, and a deformable groove at the bottom surface, the deformable groove having a semicircular portion and a straight portion extending from the semicircular portion, the semicircular portion having a first diameter and the straight portion having a first width, and a cylindrical roller slidably disposed in the deformable groove, the cylindrical roller having a second diameter, wherein the first width is greater than or equal to the first diameter and the second diameter is less than the first width.

19. The high pressure fuel pump of claim 18 , wherein the roller assembly is configured to convert rotational movement of the cam into reciprocal movement of the plunger.

20. The high pressure fuel pump of claim 18 , wherein the roller shoe is press-fit into the bore to deform the deformable groove;

wherein when the deformable groove is deformed, the straight portion has a second width that is less than the second diameter and the roller is retained in the roller shoe.