IP Library Granted Patent US 10,442,709
Granted Patent B2
US 10,442,709 · App. 15/380,797 · Granted Oct 15, 2019

Selectively permeable graphene oxide membrane

Inventors: Shijun Zheng (San Diego, CA); Isamu Kitahara (San Diego, CA); Makoto Kobuke (Osaka, JP); Peng Wang (San Diego, CA); Craig Roger Bartels (San Diego, CA); Yuji Yamashiro (Shiga, JP); Masahiko Hirose (Shiga, JP); Shunsuke Noumi (Shiga, JP); Weiping Lin (Carlsbad, CA)
Assignee: NITTO DENKO CORPORATION
C02F1/44B01D67/0006B01D67/0044B01D67/0079B01D67/0083B01D69/08B01D69/12B01D69/125B01D69/148B01D71/024B01D61/025B01D63/02B01D71/56B01D2323/30
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Quick Facts
Patent No.
US 10,442,709
App. No.
15/380,797
Granted
Oct 15, 2019
Kind
B2
Abstract

Described herein is a graphene material based membrane that provides selective resistance for solutes or gas while providing water permeability. A selectively permeable membrane comprising graphene oxide, reduced graphene oxide, and also functionalized or crosslinked between the graphene, that provides enhanced salt separation from water or gas permeability resistance, methods for making such membranes, and methods of using the membranes for dehydrating or removing solutes from water are also described.

Claims (23)

1. A membrane comprising:

a porous substrate; and

a graphene oxide layer comprising a cross-linked graphene oxide in fluid communication with the porous substrate;

wherein the cross-linked graphene oxide comprises a graphene oxide covalently bound to a cross-linkage, wherein the cross-linkage is represented by Formula 1:

wherein the nitrogen atoms of the cross-linkage are directly bonded to a carbon atom of graphene oxide;

wherein the cross-linked graphene oxide is prepared by reacting a mixture comprising a graphene oxide and a cross-linker, wherein the cross-linker is represented by Formula 2:

wherein, in Formula 1 and Formula 2, R is H, CO 2 H, CO 2 Li, CO 2 Na, or CO 2 K;

wherein the weight ratio of the cross-linker to the graphene oxide is in a range of 1 to 10.

2. The membrane of claim 1 , wherein the cross-linkage is:

3. The membrane of claim 1 , wherein the porous substrate comprises a polymer or hollow fibers.

4. The membrane of claim 1 , wherein the cross-linked bonded graphene oxide comprises platelets that have a size that is about 0.05 μm to about 50 μm.

5. The membrane of claim 1 , wherein the cross-linked graphene oxide is about 20 atom % to about 90 atom % carbon.

6. The membrane of claim 1 , further comprising a salt rejection layer.

7. The membrane of claim 6 , wherein the salt rejection layer is disposed on the graphene oxide layer.

8. The membrane of claim 6 , wherein the salt rejection layer comprises a polyamide prepared by reacting meta-phenylenediamine with trimesoyl chloride.

9. The membrane of claim 1 , wherein the membrane further comprises a protective layer, wherein the protective layer comprises a hydrophilic polymer.

10. The membrane of claim 1 , wherein the thickness of the graphene oxide layer is about 5 nm to about 200 nm.

11. A method for removing a solute from an unprocessed solution, comprising passing the unprocessed solution through the membrane of claim 1 , wherein passing the unprocessed solution through the membrane is achieved by applying a pressure gradient across the membrane.

12. A method of making a membrane of claim 1 , comprising:

(a) resting a solution comprising the graphene oxide and the cross-linker for about 30 minutes to about 12 hours to create a coating mixture;

(b) applying the coating mixture to the porous substrate;

(c) repeating step (b) as necessary to achieve the desired thickness or number of layers; and

(d) curing the graphene oxide and the cross-linker upon the substrate at about 50° C. to about 120° C. for about 15 minutes to about 2 hours so that the graphene oxide and the cross-linker are covalently bonded to form the cross-linkage.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2017
From: ZHENG, SHIJUN; KITAHARA, ISAMU; KOBUKE, MAKOTO; PENG, WANG; BARTELS, CRAIG ROGER; YAMASHIRO, YUJI; HIROSE, MASAHIKO; NOUMI, SHUNSUKE; LIN, WEIPING
To: NITTO DENKO CORPORATION
Reel/Frame 041700/0453 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2017
From: ZHENG, SHIJUN; KITAHARA, ISAMU; KOBUKE, MAKOTO; WANG, PENG; BARTELS, CRAIG ROGER; YAMASHIRO, YUJI; HIROSE, MASAHIKO; NOUMI, SHUNSUKE; LIN, WEIPING
To: NITTO DENKO CORPORATION
Reel/Frame 041688/0639 →
Continuity (3)
Provisional Application 62339589 · May 20, 2016
Provisional Application 62268835 · Dec 17, 2015
Related Publication 20170174537A1 · Jun 22, 2017
Cited By (1)
US 12,691,422