Electrode material including lithium transition metal oxide, lithium iron phosphate, further iron-phosphorous compound. and carbon, and lithium battery including the same
Electrode materials comprising (a) at least one compound of general formula (I) Li (1+x) [Ni a CO b Mn c M1 d ] (1-x) O 2 (I) the integers being defined as follows: x is in the range of from 0.01 to 0.05, a is in the range of from 0.3 to 0.6, b is in the range of from zero to 0.35, c is in the range of from 0.2 to 0.6, d is in the range of from zero to 0.05, a+b+c+d=1 M 1 is at least one metal selected from Ca, Zn, Fe, Ti, Ba, Al, (b) at least one compound of general formula (II) LiFe (1-x) M2 y PO 4 (II) y is in the range of from zero to 0.8 M 2 is at least one element selected from Ti, Co, Mn, Ni, V, Mg, Nd, Zn and Y, that contains at least one further iron-phosphorous compound, in form of a solid solution in compound (b) or in domains, (c) carbon in electrically conductive modification.
1. An electrode material, comprising:
(a) a component comprising a compound of formula (I):
Li (1+x) [Ni a CO b Mn c M 1 d ] (1-x) O 2 (I),
wherein, in formula (I):
x is in the range of from 0.01 to 0.05,
a is in the range of from 0.3 to 0.6,
b is in the range of from zero to 0.35,
c is in the range of from 0.2 to 0.6,
d is in the range of from zero to 0.05,
a+b+c+d=1, and
M 1 is at least one metal selected from the group consisting of Ca, Zn, Fe, Ti, Ba, and Al;
(b) a component comprising:
a compound of formula (II):
LiFe (1-y) M 2 y PO 4 (II),
wherein, in formula (II):
y is in the range of from zero to 0.8
M 2 is at least one element selected from the group consisting of Ti, Co, Mn, Ni, V, Mg, Nd, Zn and Y, and
a further iron-phosphorus compound, in form of a solid solution in the compound of formula (II) or in domains, wherein said further iron-phosphorus compound is at least one compound selected from the group consisting of Fe 3 (PO 4 ) 2 and Fe 2 P 2 O 7 ; and
(c) carbon in electrically conductive modification,
wherein the compound of formula (II) is obtained by reacting a molar excess of Fe with respect to Li or, if M 2 is present, a molar excess of Fe and M 2 with respect to Li,
wherein an average particle diameter, D 50 , of secondary particles of the component (a) is in a range from 6 μm to 16 μm, and
wherein the component (b) is in the form of agglomerates of primary particles, said agglomerates having an average diameter, D 50 , in a range from 1-10 μm.
2. The electrode material according to claim 1 , wherein, in formula (I):
a is in the range of from 0.32 to 0.50,
b is in the range of from 0.20 to 0.33,
c is in the range of from 0.30 to 0.40, and
d is zero.
3. The electrode material according to claim 1 , wherein the component (a) is a gradient material.
4. The electrode material according to claim 1 , wherein the component (a) has a BET surface area in the range of from 0.2 m 2 /g to 10 m 2 /g.
5. The electrode material according to claim 1 , wherein the component (b) has a BET surface area in the range of from 5 m 2 /g to 35 m 2 /g.
6. The electrode material according to claim 1 , wherein the component (b) has a BET surface area in the range of from 5 m 2 /g to 15 m 2 /g.
7. The electrode material according to claim 1 , wherein, in formula (II), y is not zero and M 2 is Ti, Co, or Mn.
8. The electrode material according to claim 1 , wherein the weight ratio of the component (a) to the component (b) is in the range of from 30:70 to 97.5:2.5.
9. The electrode material according to claim 1 , wherein the average particle diameter, D 50 , of secondary particles of the component (a) is from 7 μm to 9 μm, and wherein the average diameter, D 50 , of the agglomerates of the primary particles of component (b) is from 2 μm to 5 μm.
10. The electrode material according to claim 1 , wherein the further iron-phosphorus compound is in the form of a solid solution in the compound of formula (II).
11. The electrode material according to claim 1 , wherein the further iron-phosphorus compound is distributed in grain boundaries.
12. The electrode material according to claim 1 , wherein the further iron-phosphorus compound is in domains having an average diameter of 0.1-1 μm.
13. The electrode material according to claim 1 , wherein the amount of carbon (c) is in the range of 1 to 8% by weight, relative to the component (b).
14. A cathode, comprising:
the electrode material according to claim 1 ; and
a binder (d).
15. A battery, comprising:
(A) the cathode of claim 14 ; (B) an anode; and
(C) an electrolyte.
16. A method for using a battery according to claim 15 , the method comprising:
incorporating said battery into an automobile or other mobile appliance.