IP Library Granted Patent US 10,468,252
Granted Patent B2
US 10,468,252 · App. 16/185,137 · Granted Nov 5, 2019

Semiconductor device and method of manufacturing the same

Inventor: Jongchan Shin (Seongnam-si, KR)
Assignee: SAMSUNG ELECTRONICS CO., LTD.
H01L21/0337H01L21/0332H01L21/31053H01L21/31144H01L23/528
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Quick Facts
Patent No.
US 10,468,252
App. No.
16/185,137
Granted
Nov 5, 2019
Kind
B2
Abstract

Disclosed are semiconductor devices and methods of manufacturing the same. The method comprises sequentially forming a target layer and a first mask layer on a substrate, patterning the first mask layer to form a first opening in the first mask layer, forming a spacer covering an inner wall of the first opening, forming on the first mask layer a first photoresist pattern having a second opening vertically overlapping at least a portion of the spacer, forming a third opening in the first mask layer that is adjacent to the first opening by using the spacer as a mask to remove a portion of the first mask layer that is exposed to the second opening, and using the first mask layer and the spacer as a mask to pattern the target layer.

Claims (45)

1. A method of manufacturing a semiconductor device, the method comprising:

sequentially forming a target layer and a first mask layer on a substrate;

patterning the first mask layer to form a first opening in the first mask layer;

forming a spacer on an inner sidewall of the first opening;

forming on the first mask layer a first photoresist pattern having a second opening vertically overlapping at least a portion of the spacer;

forming a third opening in the first mask layer adjacent to the first opening by using the spacer as a mask to remove a portion of the first mask layer that is exposed to the second opening; and

after forming the third opening, using the first mask layer and the spacer as a mask to pattern the target layer,

wherein patterning the first mask layer to form the first opening comprises:

forming a second photoresist pattern on the first mask layer;

using the second photoresist pattern as a mask to pattern the first mask layer to include initial openings formed therein; and

etching a sidewall of the patterned first mask layer to expand the initial openings formed in the first mask layer.

2. The method of claim 1 , wherein a width of the second opening is greater than a width of the third opening.

3. The method of claim 1 ,

wherein patterning the first mask layer to form the first opening further comprises forming a protective layer covering a top surface of the first mask layer,

wherein, when the sidewall of the patterned first mask layer is etched, the protective layer protects the top surface of the first mask layer.

4. A method of manufacturing a semiconductor device, the method comprising:

sequentially forming a target layer and a first mask layer on a substrate;

patterning the first mask layer to form a first opening in the first mask layer;

forming a spacer on an inner sidewall of the first opening;

forming a cut pattern covering at least a portion of the spacer,

wherein forming the cut pattern comprises:

forming a first filling layer covering at least a portion of the spacer; and

removing a portion of the first filling layer;

forming on the first mask layer a first photoresist pattern having a second opening vertically overlapping at least a portion of the spacer;

forming a third opening in the first mask layer adjacent to the first opening by using the spacer as a mask to remove a portion of the first mask layer that is exposed to the second opening; and

after forming the third opening, using the first mask layer and the spacer as a mask to pattern the target layer.

5. The method of claim 4 , wherein the cut pattern and the spacer are formed of the same material.

6. The method of claim 4 , wherein the cut pattern and the first mask layer are formed of the same material.

7. The method of claim 4 , further comprising forming a first memory layer between the target layer and the first mask layer,

wherein the cut pattern and the first memory layer are formed of the same material.

8. The method of claim 4 , wherein removing the portion of the first filling layer comprises performing a chemical mechanical polishing (CMP) process to form a discrete portion of the first filling layer positioned within the first opening with respect to a plan view and performing an etch-back process to reduce a height of the discrete portion of the first filling layer.

9. The method of claim 4 , wherein forming the cut pattern further comprises etching sidewalls of the cut pattern to reduce a width of the cut pattern.

10. A method of manufacturing a semiconductor device, the method comprising:

sequentially forming a target layer and a first mask layer on a substrate;

performing a first photolithography process to form a first opening in the first mask layer;

forming a spacer on an inner sidewall of the first opening, the spacer defining a second opening within the first opening;

forming a cut pattern covering at least a portion of the spacer,

wherein forming the cut pattern comprises:

forming a first filling layer covering the spacer; and

removing a portion of the first filling layer; and

performing a second photolithography process to form in the first mask layer a third opening immediately adjacent to the second opening with the spacer disposed between the second opening and the third opening,

wherein the third opening is formed in a self-aligned manner using the spacer.

11. The method of claim 10 , wherein forming the third opening comprises removing a portion of the spacer.

12. The method of claim 10 , wherein removing the portion of the first filling layer comprises performing an etch-back process to remove the portion of the first filling layer.

13. The method of claim 10 , further comprising etching sidewalls of the cut pattern to reduce a width of the cut pattern.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2018
From: SHIN, JONGCHAN
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 047650/0996 →
Priority Claims (1)
KR 10-2018-0041021 · Apr 9, 2018 · national
Continuity (1)
Related Publication 20190311902A1 · Oct 10, 2019
Cited By (1)
US 12,506,077