IP Library › Granted Patent US 10,468,688
Granted Patent B2
US 10,468,688 · App. 15/301,775 · Granted Nov 5, 2019

Carbon catalyst, electrode, and battery

Inventors: Yasuo Imashiro (Chiba, JP); Takeaki Kishimoto (Chiba, JP); Tetsutaro Sato (Chiba, JP); Jun-ichi Ozaki (Kiryu, JP); Takuya Maie (Chiba, JP); Sayaka Kusadokoro (Kiryu, JP)
Assignees: NISSHINBO HOLDINGS INC.; NATIONAL UNIVERSITY CORPORATION GUNMA UNIVERSITY
H01M4/90B01J21/18B01J37/08C01B32/05H01M4/133H01M4/583H01M4/587H01M8/10H01M8/1004H01M8/1018H01M12/06H01M12/08H01M2008/1095H01M2300/0082
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Quick Facts
Patent No.
US 10,468,688
App. No.
15/301,775
Granted
Nov 5, 2019
Kind
B2
Abstract

Provided are a carbon catalyst, an electrode, and a battery that exhibit excellent activity. A carbon catalyst according to one embodiment of the present invention has a carbon structure in which area ratios of three peaks f broad , f middle , and f narrow obtained by separating a peak in the vicinity of a diffraction angle of 26° in an X-ray diffraction pattern obtained by powder X-ray diffraction satisfy the following conditions (a) to (c): (a) f broad : 75% or more and 96% or less; (b) f middle : 3.2% or more and 15% or less; and (c) f narrow : 0.4% or more and 15% or less.

Claims (28)

1. A carbon catalyst, comprising a transition metal, a nitrogen atom and a carbon structure including low-crystalline components and a high-crystalline component,

wherein the carbon structure exhibits a peak within a range of a diffraction angle of from 23° to 27° in an X-ray diffraction pattern obtained by powder X-ray diffraction, the peak including three peaks of f broad and f middle corresponding to the low-crystalline components and f narrow corresponding to the high-crystalline component, the three peaks are obtained by separating the peak within the range of the diffraction angle of from 23° to 27°,

wherein area ratios by area-under-the curve of the three peaks satisfy the following conditions (a) to (c):

(a) f broad observed within a range of diffraction angle of 24.0°±4.0° and having a half width of 10°±5.0°: 75% or more and 96% or less;

(b) f middle observed within a range of diffraction angle of 26.3°±1.5° and having a half width of 3.5°±3.0°: 3.2% or more and 15% or less; and

(c) f narrow observed within a range of diffraction angle of 26.5°±1.0° and having a half width of 1.0°±0.9°: 0.4% or more and 15% or less,

wherein the peak separation is performed by the following steps:

(i) the X-ray diffraction pattern is subjected to intensity correction of a polarization factor, a Lorentz factor, and an atom scattering factor of carbon, and is also subjected to background correction in which a straight line connecting the diffraction angle of around from 10° to 20° to the diffraction angle of around from 30° to 40° is defined as a background, and the background is subtracted from each diffraction intensity after the intensity correction; and

(ii) in the corrected X-ray diffraction pattern, the peak having a peak top within a range of the diffraction angle of from 23° to 27° is superimposed onto a Gaussian basic waveform to be approximated, to thereby optimize a peak intensity, a peak half width, and a peak position, and each of three superimposed peaks included in the peak is subjected to curve fitting,

wherein the curve fitting is performed so that a residual sum of squares becomes smallest,

wherein the residual square refers to a square of a residual error at each measured diffraction angle,

wherein the residual sum of squares refers to a sum of residual squares,

wherein the residual error refers to a difference between the intensity of the peak having a peak top within a range of the diffraction angle of from 23° to 27° in the corrected X-ray diffraction pattern, and the sum of intensities of the three separated peaks f broad , f middle , and f narrow .

2. The carbon catalyst according to claim 1 , wherein the carbon catalyst comprises the carbon structure that exhibits an oxygen adsorption heat of 13 kJ/mol or less in oxygen adsorption and desorption measurement.

3. The carbon catalyst according to claim 1 , wherein the carbon catalyst comprises the carbon structure in which a carbon dioxide desorption amount at from 150° C. to 900° C. exhibits a maximum value within a range of from 200° C. to 340° C. in a temperature programmed desorption method including measuring a desorption amount of carbon dioxide at from 0° C. to 1,000° C.

4. The carbon catalyst according to claim 1 , wherein the carbon catalyst comprises the carbon structure that exhibits a carbon monoxide desorption amount at from 150° C. to 1,000° C. of 0.30 mmol/g or more and a carbon dioxide desorption amount at from 150° C. to 900° C. of 0.10 mmol/g or more in a temperature programmed desorption method including measuring desorption amounts of carbon monoxide and carbon dioxide at from 0° C. to 1,000° C.

5. An electrode, comprising the carbon catalyst of claim 1 .

6. A battery, comprising the electrode of claim 5 .

7. The carbon catalyst according to claim 1 , wherein

(a) f broad observed within a range of diffraction angle of 24.0°±4.0° and having a half width of 10°±5.0°: 75% or more and 95% or less;

(b) f middle observed within a range of diffraction angle of 26.3°±1.5° and having a half width of 3.5°±3.0°: 3.5% or more and 15% or less; and

(c) f narrow observed within a range of diffraction angle of 26.5°±1.0° and having a half width of 1.0°±0.9°: 0.4% or more and 12% or less.

8. The carbon catalyst according to claim 1 , wherein

(a) f broad observed within a range of diffraction angle of 24.0°±4.0° and having a half width of 10°±5.0°: 78% or more and 95% or less;

(b) f middle observed within a range of diffraction angle of 26.3°±1.5° and having a half width of 3.5°±3.0°: 4.0% or more and 15% or less; and

(c) f narrow observed within a range of diffraction angle of 26.5° ±1.0° and having a half width of 1.0°±0.9°: 1.0% or more and 12% or less.

9. The carbon catalyst according to claim 1 , wherein the carbon catalyst comprises the carbon structure in which a carbon dioxide desorption amount at from 150° C. to 900° C. exhibits a maximum value within a range of from 200° C. to 320° C. in a temperature programmed desorption method including measuring a desorption amount of carbon dioxide at from 0° C. to 1,000° C.

10. The carbon catalyst according to claim 1 , wherein the carbon catalyst comprises the carbon structure that exhibits a carbon monoxide desorption amount at from 150° C. to 1,000° C. of 0.35 mmol/g or more and a carbon dioxide desorption amount at from 150° C. to 900° C. of 0.11 mmol/g or more in a temperature programmed desorption method including measuring desorption amounts of carbon monoxide and carbon dioxide at from 0° C. to 1,000° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2016
From: IMASHIRO, YASUO; KISHIMOTO, TAKEAKI; SATO, TETSUTARO; OZAKI, JUN-ICHI; MAIE, TAKUYA; KUSADOKORO, SAYAKA
To: NISSHINBO HOLDINGS INC.; NATIONAL UNIVERSITY CORPORATION GUNMA UNIVERSITY
Reel/Frame 039931/0751 →
Priority Claims (1)
JP 2014-246820 · Dec 5, 2014 · national
Continuity (1)
Related Publication 20170194653A1 · Jul 6, 2017