Method of manufacturing liquid-cooled jacket and liquid-cooled jacket
A method of manufacturing a liquid-cooled jacket, includes: a placing step for placing a sealing body on a jacket body; a first primary joining step for performing frictional stirring by moving a primary joining rotary tool along a first abutment portion where a step side surface of a peripheral wall stepped portion and an outer peripheral side surface of the sealing body abut on each other; and a second primary joining step for performing frictional stirring by moving the primary joining rotary tool along second abutment portions in each of which a step side surface of a columnar support stepped portion and a hole wall of a hole abut on each other.
1. A method of manufacturing a liquid-cooled jacket which is composed of a jacket body that has a bottom part, a peripheral wall part rising from a peripheral edge of the bottom part, and a columnar support rising from the bottom part, the columnar support formed separately from the peripheral wall part, and a sealing body that is provided with a hole into which a head of the columnar support is inserted, and seals an opening of the jacket body, and in which the jacket body and the sealing body is joined together by frictional stirring, the method comprising:
a preparation step which includes forming, on an inner peripheral edge of the peripheral wall part, a peripheral wall stepped portion having a step bottom surface and a step side surface rising from the step bottom surface, forming a columnar support end face of the columnar support at the same height position as a peripheral wall end face of the peripheral wall, and forming, on an outer periphery of the head of the columnar support, a columnar support stepped portion having a step bottom surface and a step side surface rising from the step bottom surface;
a placing step of placing the sealing body on the jacket body;
a first primary joining step which includes allowing a rotary tool to move one round along a first abutment portion in which the step side surface of the peripheral wall stepped portion and an outer peripheral side surface of the sealing body abut on each other, to perform frictional stirring; and
a second primary joining step which includes allowing a rotary tool to move one round along a second abutment portion in which the step side surface of the columnar support stepped portion and a hole wall of the hole abut on each other, to perform frictional stirring,
wherein in the first primary joining step, where the rotary tool is moved clockwise around the sealing body, the rotary tool is rotated clockwise, and where the rotary tool is moved counterclockwise around the sealing body, the rotary tool is rotated counterclockwise, and
wherein in the second primary joining step, where the rotary tool is moved counterclockwise for the columnar support, the rotary tool is rotated clockwise, and where the rotary tool is moved clockwise for the columnar support, the rotary tool is rotated counterclockwise.
2. The method of manufacturing the liquid-cooled jacket, according to claim 1 , wherein
the rotary tool is a primary joining rotary tool provided with a stirring pin a length of which is greater than a thickness of the sealing body, and
the first primary joining step and the second primary joining step each include performing frictional stirring with only the stirring pin being brought into contact with the jacket body and the sealing body.
3. A method of manufacturing a liquid-cooled jacket which is composed of a jacket body that has a bottom part, a peripheral wall part rising from a peripheral edge of the bottom part, and a columnar support rising from the bottom part, the columnar support formed separately from the peripheral wall part, and a sealing body that seals an opening of the jacket body, and in which the jacket body and the sealing body is joined together by frictional stirring, the method comprising:
a preparation step which includes forming, on an inner peripheral edge of the peripheral wall part, a peripheral wall stepped portion having a step bottom surface and a step side surface rising from the step bottom surface, and forming a columnar support end face of the columnar support at the same height position as the step bottom surface of the peripheral wall stepped portion;
a placing step of placing the sealing body on the jacket body;
a first primary joining step which includes allowing a rotary tool to move one round along a first abutment portion in which the step side surface of the peripheral wall stepped portion and an outer peripheral side surface of the sealing body abut on each other, to perform frictional stirring; and
a second primary joining step which includes allowing a rotary tool to move for an overlapped portion in which the columnar support end face of the columnar support and a back surface of the sealing body are overlapped each other, to perform frictional stirring,
wherein in the first primary joining step, where the rotary tool is moved clockwise around the sealing body, the rotary tool is rotated clockwise, and where the rotary tool is moved counterclockwise around the sealing body, the rotary tool is rotated counterclockwise, and
wherein in the second primary joining step, where the rotary tool is moved counterclockwise for the columnar support, the rotary tool is rotated clockwise, and where the rotary tool is moved clockwise for the columnar support, the rotary tool is rotated counterclockwise.
4. The method of manufacturing the liquid-cooled jacket, according to claim 3 , wherein the rotary tool is a primary joining rotary tool provided with a stirring pin a length of which is greater than a thickness of the sealing body, the first primary joining step includes performing frictional stirring with only the stirring pin being brought into contact with the jacket body and the sealing body, and the second primary joining step includes performing frictional stirring with only the stirring pin being brought into contact with the columnar support of the jacket body and the sealing body, or performing frictional stirring with only the stirring pin being brought into contact with only the sealing body.
5. A method of manufacturing a liquid-cooled jacket which is composed of a jacket body that has a bottom part, a peripheral wall part rising from a peripheral edge of the bottom part, and a columnar support rising from the bottom part, the columnar support formed separately from the peripheral wall part, and a sealing body that seals an opening of the jacket body, and in which the jacket body and the sealing body is joined together by frictional stirring, the method comprising:
a preparation step which includes forming a columnar support end face of the columnar support at the same height position as a peripheral wall end face of the peripheral wall part;
a placing step of placing the sealing body on the jacket body;
a first primary joining step which includes allowing a rotary tool to move one round for a first overlapped portion in which the peripheral wall end face of the peripheral wall part and a back surface of the sealing body are overlapped each other, to perform frictional stirring; and
a second primary joining step which includes allowing a rotary tool to move for, while inserting the rotary tool from a front surface of the sealing body into, a second overlapped portion in which the columnar support end face of the columnar support and the back surface of the sealing body are overlapped each other, to perform frictional stirring,
wherein in the first primary joining step, where the rotary tool is moved clockwise around the sealing body, the rotary tool is rotated clockwise, and where the rotary tool is moved counterclockwise around the sealing body, the rotary tool is rotated counterclockwise, and
wherein in the second primary joining step, where the rotary tool is moved counterclockwise for the columnar support, the rotary tool is rotated clockwise, and where the rotary tool is moved clockwise for the columnar support, the rotary tool is rotated counterclockwise.
6. The method of manufacturing the liquid-cooled jacket, according to claim 5 , wherein
the rotary tool is a primary joining rotary tool provided with a stirring pin a length of which is greater than a thickness of the sealing body, and
the first primary joining step and the second primary joining step each include performing frictional stirring with only the stirring pin being brought into contact with the jacket body and the sealing body, or performing frictional stirring with only the stirring pin being brought into contact with only the sealing body.
7. A method of manufacturing a liquid-cooled jacket which is composed of a jacket body that has a bottom part, a peripheral wall part rising from a peripheral edge of the bottom part, and a columnar support rising from the bottom part, the columnar support formed separately from the peripheral wall part, and a sealing body that is provided with a hole into which a head of the columnar support is inserted, and seals an opening of the jacket body, and in which the jacket body and the sealing body is joined together by frictional stirring, the method comprising:
a preparation step which includes forming, on an outer periphery of the head of the columnar support, a columnar support stepped portion having a step bottom surface and a step side surface rising from the step bottom surface, and forming the step bottom surface of the columnar support at the same height position as a peripheral wall end face of the peripheral wall;
a placing step of placing the sealing body on the jacket body;
a first primary joining step which includes allowing a rotary tool to move one round for an overlapped portion in which the peripheral wall end face of the peripheral wall part and a back surface of the sealing body are overlapped each other, to perform frictional stirring; and
a second primary joining step which includes allowing a rotary tool to move one round for an abutment portion in which the step side surface of the columnar support and a hole wall of the hole abut on each other, to perform frictional stirring,
wherein in the first primary joining step, where the rotary tool is moved clockwise around the sealing body, the rotary tool is rotated clockwise, and where the rotary tool is moved counterclockwise around the sealing body, the rotary tool is rotated counterclockwise, and
wherein in the second primary joining step, where the rotary tool is moved counterclockwise for the columnar support, the rotary tool is rotated clockwise, and where the rotary tool is moved clockwise for the columnar support, the rotary tool is rotated counterclockwise.
8. The method of manufacturing the liquid-cooled jacket, according to claim 7 , wherein
the rotary tool is a primary joining rotary tool provided with a stirring pin a length of which is greater than a thickness of the sealing body,
the first primary joining step includes performing frictional stirring with only the stirring pin being brought into contact with the jacket body and the sealing body, or performing frictional stirring with only the stirring pin being brought into contact with only the sealing body, and
the second primary joining step includes performing frictional stirring with only the stirring pin being brought into contact with the columnar support of the jacket body and the sealing body.