IP Library › Granted Patent US 10,472,540
Granted Patent B2
US 10,472,540 · App. 15/322,637 · Granted Nov 12, 2019

Carboxy-functional dimer fatty acid-based reaction products and aqueous basecoat materials comprising said products

Inventors: Bernhard Steinmetz (Ruetschenhausen, DE); Peter Hoffmann (Senden, DE); Hardy Reuter (Muenster, DE)
Assignee: BASF Coatings GmbH
C09D167/08B05D7/572C08G18/4252C08G63/676C09D5/44C09D167/025C09D175/04C09D175/06
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Quick Facts
Patent No.
US 10,472,540
App. No.
15/322,637
Granted
Nov 12, 2019
Kind
B2
Abstract

The present invention relates to a pigmented aqueous basecoat material comprising a carboxy-functional dimer fatty acid-based reaction product which is preparable by reaction of (a) dimer fatty acids with (b) at least one compound of the general structural formula (I) where R is a C 3 to C 6 alkylene radical and n is selected accordingly such that the polyether (b) possesses a number-average molecular weight of 120 to 6000 g/mol, components (a) and (b) are used in a molar ratio of at least 1/1 and the resulting reaction product possesses a number-average molecular weight of 1000 to 20 000 g/mol and an acid number of 10 to 120 mg KOH/g.

Claims (39)

1. A pigmented aqueous basecoat material, comprising:

a carboxy-functional dimer fatty acid-based reaction product which is produced by reaction of

(a) at least on dimer fatty acid with

(b) at least one compound of the general structural formula (I):

wherein:

R is a C 3 to C 6 alkylene radical;

n is selected such that the compound (b) possesses a number-average molecular weight of 120 to 6000 g/mol;

components (a) and (b) are used in a molar ratio of at least 1/1; and

the reaction product possesses a number-average molecular weight of 1000 to 20 000 g/mol and an acid number of 10 to 120 mg KOH/g.

2. The basecoat material as claimed in claim 1 , wherein the dimer fatty acid comprises at least 90 wt % of dimeric molecules, less than 5 wt % of trimeric molecules, and less than 5 wt % of monomeric molecules.

3. The basecoat material as claimed in claim 1 , wherein the compound (b) possesses a number-average molecular weight of 180 to 2500 g/mol.

4. The basecoat material as claimed in claim 1 , wherein the group R in the general structural formula (I) comprises tetramethylene radicals.

5. The basecoat material as claimed in claim 1 , wherein components (a) and (b) are used in a molar ratio of 1.1/1 to 3/1.

6. The basecoat material as claimed in claim 1 , wherein the reaction product possesses a number-average molecular weight of 2500 to 10 000 g/mol.

7. The basecoat material as claimed in claim 1 , wherein the reaction product possesses an acid number of 12 to 80 mg KOH/g.

8. The basecoat material as claimed in claim 1 , wherein the components (a) and (b) are used in a molar ratio of 1.2/1 to 2/1.

9. The pigmented aqueous basecoat material as claimed in claim 1 , wherein the sum total of the weight-percentage fractions, based on the total weight of the pigmented aqueous basecoat material, of all the dimer fatty acid-based reaction products is 0.1 to 30 wt %.

10. The pigmented aqueous basecoat material as claimed in claim 1 , further comprising a polyurethane resin that is grafted by olefinically unsaturated monomers and comprises hydroxyl groups, and a melamine resin.

11. A carboxy-functional dimer fatty acid-based reaction product which is produced by reaction of

(a) at least one dimer fatty acids with

(b) at least one compound of the general structural formula (I):

wherein:

R is a C 3 to C 6 alkylene radical;

n is selected accordingly such that the polyether (b) possesses a number-average molecular weight of 120 to 6000 g/mol;

components (a) and (b) are used in a molar ratio of at least 1/1; and

the resulting reaction product possesses a number-average molecular weight of 1000 to 20 000 g/mol and an acid number of 10 to 120 mg KOH/g.

12. A pigmented aqueous basecoat material, comprising:

the reaction product of claim 11 ,

wherein the pigmented aqueous basecoat material is adapted to function as a basecoat material for improving the stability with respect to optical defects in paint systems.

13. A method for producing a multicoat paint system, the method comprising:

(1) applying the pigmented aqueous basecoat material of claim 1 to a substrate,

(2) forming a polymer film from the basecoat material applied in stage (1),

(3) applying a clearcoat material to the polymer film, and then

(4) curing the polymer film together with the clearcoat film.

14. The method as claimed in claim 13 , wherein the substrate is a metallic substrate coated with a cured electrocoat film, and all of the films applied to the electrocoat film are cured jointly.

15. A multicoat paint system produced by the method of claim 13 .

16. A method for improving stability with respect to optical defects in a paint system, the method comprising:

applying a pigmented aqueous basecoat material comprising the reaction product of claim 11 to a surface to form a basecoat; and

painting a surface of the basecoat.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2017
From: STEINMETZ, BERNHARD; HOFFMANN, PETER; REUTER, HARDY
To: BASF COATINGS GMBH
Reel/Frame 041110/0001 →
Priority Claims (1)
EP 14175113 · Jul 1, 2014 · regional
Continuity (1)
Related Publication 20170158906A1 · Jun 8, 2017