IP Library › Granted Patent US 10,486,101
Granted Patent B2
US 10,486,101 · App. 16/186,606 · Granted Nov 26, 2019

Gas separation membrane, gas separation membrane module, and gas separation device

Inventors: Yusuke Mochizuki (Kanagawa, JP); Atsushi Mukai (Kanagawa, JP); Motoi Harada (Kanagawa, JP); Makoto Sawada (Kanagawa, JP)
Assignee: FUJIFILM Corporation
B01D53/22B01D53/228B01D69/12B01D71/40B01D69/02B01D71/10B01D71/32B01D71/64B01D71/70B01D2256/10B01D2256/12B01D2256/16B01D2256/18B01D2256/20B01D2256/24B01D2256/245B01D2257/302B01D2257/304B01D2257/308B01D2257/404B01D2257/504B01D2325/04
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Quick Facts
Patent No.
US 10,486,101
App. No.
16/186,606
Granted
Nov 26, 2019
Kind
B2
Abstract

A gas separation membrane, the gas separation membrane module, and the gas separation device include a first separation layer, and a second separation layer, the first separation layer has an Si/C ratio of 0.3 or less, the Si/C ratio being a ratio of the number of silicon atoms to the number of carbon atoms at the interface of the first separation layer on the second separation layer side, the second separation layer has a maximum value of an F/C ratio of 0.20 or more, the F/C ratio being a ratio of the number of fluorine atoms to the number of carbon atoms, and an Si/C ratio of 0.3 or less in a portion where the F/C ratio is maximum.

Claims (55)

1. A gas separation membrane comprising:

a first separation layer; and

a second separation layer,

wherein the first separation layer has an Si/C ratio of 0.3 or less, the Si/C ratio being a ratio of the number of silicon atoms to the number of carbon atoms at an interface of the first separation layer on a second separation layer side, and

the second separation layer has a maximum value of an F/C ratio of 0.20 or more, the F/C ratio being a ratio of the number of fluorine atoms to the number of carbon atoms, and has an Si/C ratio of 0.3 or less in a portion where the F/C ratio is maximum.

2. The gas separation membrane according to claim 1 ,

wherein the second separation layer and the first separation layer are disposed in this order from a side to which a gas is supplied.

3. The gas separation membrane according to claim 1 ,

wherein the second separation layer has a thickness of 20 to 200 nm.

4. The gas separation membrane according to claim 1 ,

wherein the second separation layer has a free volume diameter of 0.6 nm or more.

5. The gas separation membrane according to claim 1 ,

wherein the second separation layer is insoluble in an organic solvent consisting of toluene and heptane at a compositional ratio of 1:1 by mass ratio.

6. The gas separation membrane according to claim 1 ,

wherein the second separation layer includes a resin, and

the second separation layer includes at least one of a fluoro(meth)acrylate polymer or a fluoroolefin polymer as the resin of the second separation layer.

7. The gas separation membrane according to claim 1 ,

wherein the second separation layer includes a resin, and

the resin of the second separation layer includes at least one of an acrylic ester bond, a methacrylic ester bond, a urethane bond, or an ether bond.

8. The gas separation membrane according to claim 1 ,

wherein the second separation layer includes a fluorine-containing surfactant.

9. The gas separation membrane according to claim 1 ,

wherein the first separation layer includes a resin, and

the resin of the first separation layer is cellulose or polyimide.

10. The gas separation membrane according to claim 9 ,

wherein the resin of the first separation layer is a polyimide having a structure derived from 4,4′-(hexafluoroisopropylidene)diphthalic acid anhydride.

11. The gas separation membrane according to claim 9 ,

wherein the resin of the first separation layer is a polyimide including a sulfonamide group.

12. The gas separation membrane according to claim 1 further comprising:

a protective layer,

wherein the protective layer includes a compound having a siloxane bond.

13. The gas separation membrane according to claim 12 ,

wherein the protective layer is in direct contact with the second separation layer, and

the protective layer and the second separation layer are disposed in this order from a side to which a gas is supplied.

14. The gas separation membrane according to claim 1 further comprising:

a protective layer,

wherein the protective layer includes a compound having a siloxane bond,

the resin of the first separation layer is a polyimide having a structure derived from 4,4′-(hexafluoroisopropylidene)diphthalic acid anhydride,

the second separation layer includes a resin,

the resin of the second separation layer includes at least one of an acrylic ester bond, a methacrylic ester bond, a urethane bond, or an ether bond,

the protective layer is in direct contact with the second separation layer, and

the protective layer and the second separation layer are disposed in this order from a side to which a gas is supplied.

15. The gas separation membrane according to claim 1 further comprising:

a protective layer,

wherein the protective layer includes a compound having a siloxane bond,

the resin of the first separation layer is a polyimide having a structure derived from 4,4′-(hexafluoroisopropylidene)diphthalic acid anhydride,

the resin of the first separation layer is a polyimide including a sulfonamide group,

the second separation layer includes a resin,

the second separation layer includes at least one of a fluoro(meth)acrylate polymer or a fluoroolefin polymer as the resin of the second separation layer,

the protective layer is in direct contact with the second separation layer, and

the protective layer and the second separation layer are disposed in this order from a side to which a gas is supplied.

16. A gas separation membrane module comprising:

the gas separation membrane according to claim 1 .

17. A gas separation device comprising:

the gas separation membrane module according to claim 16 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2018
From: MOCHIZUKI, YUSUKE; MUKAI, ATSUSHI; HARADA, MOTOI; SAWADA, MAKOTO
To: FUJIFILM CORPORATION
Reel/Frame 047519/0814 →
Priority Claims (1)
JP 2016-145267 · Jul 25, 2016 · national
Continuity (2)
Continuation PCTJP2017023880 · Jun 29, 2017
Related Publication 20190076777A1 · Mar 14, 2019
Cited By (1)
US 12,606,661