Packaging for a group of at least two containers made of plastics material
The containers are thermoformed in groups, filled, and closed. Then, the containers are separated, and placed adjacent to one another in such a manner that segments of their respective rims face each other and define between them a line of separation. On said line, at least one spot weld is formed that forms a breakable connection between the facing rim segments.
1. A method of forming, filling, and sealing a group of at least two containers made of plastics material, the method comprising:
thermoforming containers from the same sheet of plastics material, each container comprising a body and a rim that defines an opening;
filling the containers;
subsequently closing the containers by placing lids across their openings; and
subsequently separating the containers by cutting them out individually from the sheet;
wherein, after the containers have been separated, the method further comprises:
placing the containers adjacent to one another in such a manner that peripheral edges of segments of their respective rims face each other and define between them a line of separation between the adjacent containers; and
forming at least one spot weld on the line of separation, the at least one spot weld forming a breakable connection between the peripheral edges of the facing rim segments.
2. A method according to claim 1 , wherein, with the rim of each container defining an opening, the at least one spot weld is formed on the line of separation between the adjacent containers, from those faces of the rims of the containers that face in the direction that is opposite from the direction in which their openings face.
3. A method according to claim 1 , wherein at least two spot welds are formed in a spaced-apart manner on the line of separation.
4. A method according to claim 1 , wherein the spot weld extends over only a fraction of the thickness of the facing rims.
5. A method according to claim 1 , wherein the spot weld is formed by locally melting the plastics material.
6. A method according to claim 1 , wherein the plastics material comprises polypropylene.
7. A method according to claim 1 , wherein the lids are membrane seals placed over the openings of the containers in a continuous strip, and wherein the seals are cut out while the containers are being separated.
8. An installation for forming, filling, and sealing containers, the installation comprising:
a thermoforming station suitable for thermoforming containers from a sheet of plastics material, each container comprising a body and a rim that defines an opening;
a conveyor for conveying the thermoformed containers in groups of at least two adjacent containers connected together via a portion of the sheet;
a filling station for filling the containers;
a sealing station for closing the containers, the sealing station being downstream from the filling station in the direction in which the containers are conveyed; and
a cutting station suitable for cutting out the containers individually from the sheet so as to separate them, the cutting station being downstream from the sealing station in the direction in which the containers are conveyed;
wherein, downstream from the cutting station in the direction in which the containers are conveyed, the installation further comprises means for placing the adjacent containers of the group in such a manner that peripheral edges of segments of their respective rims face each other and define between them a line of separation between the adjacent containers; and
wherein the installation further comprises a welding tool suitable for forming at least one spot weld on the line of separation, the at least one spot weld forming a breakable connection between the peripheral edges of the facing rims.
9. An installation according to claim 8 , comprising at least one welding electrode and means for applying the electrode against those faces of the rims of the containers that face in the direction opposite from the direction in which their openings face.
10. An installation according to claim 9 , comprising at least two welding electrodes that are spaced apart.
11. An installation according to claim 8 , comprising means for maintaining the groups of containers separate in such a manner that, for each group, the facing rims of the containers are accessible via their faces that face in the direction opposite from the direction in which the openings of the containers face.
12. An installation according to claim 8 , wherein the lids are membrane seals placed over the openings of the containers in a continuous strip, and wherein the cutting station is suitable for cutting out the seals while the containers are being separated.